Item 2. Management’s Discussion and Analysis
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
The
following discussion and analysis should be read in conjunction with our consolidated financial statements and notes to consolidated
financial statements included elsewhere in this report. This report and our consolidated financial statements and notes to consolidated
financial statements contain forward-looking statements, which generally include the plans and objectives of management for future operations,
including plans and objectives relating to our future economic performance and our current beliefs regarding revenues we might generate
and profits we might earn if we are successful in implementing our business and growth strategies. The forward-looking statements and
associated risks may include, relate to or be qualified by other important factors, including:
● fluctuations
in the market prices of alcohols and essential ingredients;
● fluctuations
in the costs of key production input commodities such as corn and natural gas;
● our
ability to fund, and the costs, timing and effects of, our plant improvement initiatives and other capital projects, including our carbon
capture and storage, or CCS, project;
● key
regulatory developments relating to these projects or to our business;
● the
projected growth or contraction in the alcohol and essential ingredients markets in which we operate;
● our
strategies for expanding, maintaining or contracting our presence in these markets;
● anticipated
trends in our financial condition and results of operations; and
● our
ability to distinguish ourselves from our current and future competitors.
You
are cautioned not to place undue reliance on any forward-looking statements, which speak only as of the date of this report, or in the
case of a document incorporated by reference, as of the date of that document. We do not undertake to update, revise or correct any forward-looking
statements, except as required by law.
Any
of the factors described immediately above or referenced from time to time in our filings with the Securities and Exchange Commission
or in the “Risk Factors” section below could cause our financial results, including our net income or loss or growth in net
income or loss to differ materially from prior results, which in turn could, among other things, cause the price of our common stock
to fluctuate substantially.
Overview
We
produce and distribute renewable fuel and essential ingredients. We are also the largest producer of specialty alcohols in the United
States.
We
operate five alcohol production facilities. Three of our production facilities are located in Illinois, one is located in Oregon and
another is located in Idaho. We have an annual alcohol production capacity of up to 350 million gallons, including both renewable fuel
and specialty alcohols ranging from industrial-, pharmaceutical-, and high-quality food- and beverage-grade alcohols. Of this amount,
we are able to produce up to 110 million gallons annually of specialty alcohols, depending on our product mix among the highest quality
beverage-grade alcohol and alcohols of other quality specifications. We market and distribute all of the alcohols produced at our facilities
as well as alcohols produced by third parties. In 2023, we marketed and distributed approximately 383 million gallons combined of our
own alcohols as well as fuel-grade ethanol produced by third parties, and over 1.5 million tons of essential ingredients on a dry matter
basis.
15
We
also specialize in break bulk distribution of specialty alcohols, through our Eagle Alcohol subsidiary, produced by us and
third-parties. We then store, denature, package, and resell alcohol products in smaller sizes, including tank trucks, totes and drums
that typically garner a premium price to bulk alcohols. We deliver products to customers in the beverage, food, industrial and
related-process industries via our own dedicated trucking fleet and common carrier.
We
report our financial and operating performance in three segments: (1) Pekin campus production, which includes the production and sale
of alcohols and essential ingredients produced at our three production facilities located in Pekin, Illinois, which we refer to as our
Pekin Campus, (2) marketing and distribution, which includes marketing and merchant trading for company-produced alcohols and essential
ingredients on an aggregated basis, and sales of fuel-grade ethanol sourced from third parties, and (3) Western production, which includes
the production and sale of renewable fuel and essential ingredients produced at our two western production facilities on an aggregated
basis, none of which are individually so significant as to be considered a separately reportable segment.
Our
mission is to produce the highest quality, sustainable ingredients from renewable resources that make everyday products better. We intend
to accomplish this goal in part by investing in our specialized and higher value specialty alcohol production and distribution infrastructure,
expanding production in high-demand essential ingredients, expanding and extending the sale of our products into new regional and international
markets, building efficiencies and economies of scale and by capturing a greater portion of the value stream.
Production
Segments
We
produce specialty alcohols, renewable fuel and essential ingredients, focusing on five key markets: Health, Home & Beauty ;
Food & Beverage ; Industry & Agriculture; Essential Ingredients ; and Renewable Fuels . Products for the Health,
Home & Beauty markets include specialty alcohols used in mouthwash, cosmetics, pharmaceuticals, hand sanitizers, disinfectants
and cleaners. Products for the Food & Beverage markets include grain neutral spirits used in alcoholic beverages and vinegar
as well as corn germ used for corn oils. Products for Industry & Agriculture markets include alcohols and other products for
paint applications and fertilizer s. Products for Essential Ingredients markets include dried yeast, corn protein meal,
corn protein feed, corn germ, and distillers grains and liquid feed used in commercial animal feed and pet foods. We also sell yeast
for human consumption. Our products for the Renewable Fuels markets include fuel-grade ethanol and distillers corn oil used as
a feedstock for renewable diesel and biodiesel fuels.
We
produce our alcohols and essential ingredients at our production facilities. Our production facilities located in Illinois are in the
heart of the Corn Belt, benefit from relatively low-cost and abundant feedstock and enjoy logistical advantages that enable us to provide
our products to both domestic and international markets via truck, rail or barge. Our production facilities located in Oregon and Idaho
are near their respective fuel and feed customers, offering significant timing, transportation cost and logistical advantages.
All
of our production facilities are currently operating. In January 2024, we temporarily hot-idled our Magic Valley facility to minimize
losses from negative regional crush margins and to expedite the installation of additional equipment needed to achieve our intended production
rate, quality and consistency from our corn oil and high protein system at the facility. We restarted our Magic Valley facility in July
2024. As market conditions change, we may increase, decrease or idle production at one or more operating facilities or resume operations
at any idled facility.
16
Marketing
and Distribution Segment
We
market and distribute all of the alcohols and essential ingredients we produce at our facilities. We also market and distribute alcohols
produced by third parties.
We
have extensive and long-standing customer relationships, both domestic and international, for our specialty alcohols and essential ingredients.
These customers include producers and distributors of ingredients for cosmetics, sanitizers and related products, distilled spirits producers,
food products manufacturers, producers of personal health/consumer health and personal care hygiene products, and global trading firms.
Our
renewable fuel customers are located throughout the Western and Midwestern United States and consist of integrated oil companies and
gasoline marketers who blend fuel-grade ethanol into gasoline. Our customers depend on us to provide a reliable supply of fuel-grade
ethanol and manage the logistics and timing of delivery. Our customers collectively require fuel-grade ethanol volumes in excess of the
supplies we produce at our facilities. We secure additional fuel-grade ethanol supplies from third-party ethanol producers. We arrange
for transportation, storage and delivery of fuel-grade ethanol purchased by our customers through our agreements with third-party service
providers in the Western United States as well as in the Midwest from a variety of sources.
We
market food-grade essential ingredients to human and pet food markets, our feed products such as distillers grains primarily to export
markets from our Pekin Campus, and other feed products to dairies and feedlots, in many cases located near our production facilities.
These customers use our feed products for livestock as a substitute for corn and other sources of starch and protein. We sell our corn
oil to poultry, renewable diesel and biodiesel customers. We do not market essential ingredients from other producers.
See
“Note 2 – Segments” to our Notes to Consolidated Financial Statements included elsewhere in this report for financial
information about our business segments.
Current
Initiatives and Outlook
Over the last few years,
we have used cash flow from operations and excess liquidity to fund capital upgrades and repairs and maintenance to strengthen our facilities
and improve our long-term profitability. While these additional expenses can impact short-term results, our recent efforts have begun
to yield operational improvements and we are confident of their long-term benefits.
In
the second quarter, we increased production at our Pekin Campus as a result of these initiatives, positioning us to benefit from
improving ethanol margins. Our efforts further demonstrate our Pekin facilities’ advantages, including our ability to
consistently operate them profitably. For example, despite over $5 million in expenses related to our biennial wet mill outage,
which was completed on time and within budget, our Pekin Campus generated over $10 million of gross profit in the second quarter, up
from over $4 million in the first quarter, reflecting the successful outcome of our capital upgrade and repairs and
maintenance programs as well as higher crush margins starting in June. For the second quarter, the average Chicago crush margin
increased to 21 cents per gallon compared to slightly above breakeven in the first quarter. In July, the average Chicago crush
margin rose further to 48 cents per gallon. These improvements align with the optimism we expressed on our first quarter earnings
call concerning stronger crush margins, solid corn supplies and growing export demand.
Our Pekin Campus is fully
operational and is taking advantage of the favorable summer driving season economics. We remain on track to achieve 90 million gallons
or more of specialty alcohol sales in 2024 and we are encouraged by the demand from existing and new customers. Assuming crush margins
hold at or near present levels, we expect to deliver strong third quarter financial results.
Despite the strong performance
from our Pekin Campus, our consolidated second quarter results and Adjusted EBITDA were negatively impacted by the cost of our biennial
wet mill outage, preventative repairs and maintenance expenses at all our facilities, lower feed and carbon prices, particularly with
respect to our Columbia facility, and losses on our hedging activities. We recorded $11.3 million in repairs and maintenance expense for
the second quarter and remain on track for $34 million in total repairs and maintenance expense for all plants in 2024.
17
We are capitalizing on
our Pekin Campus’s proximity to the Illinois River, which provides us with access to the Gulf of Mexico and an ability to export
product. We are building a second loading dock at our Pekin Campus that will increase barge volume, reduce our overall transportation
costs and provide critical redundancy. We expect the cost of the second dock will be less than $3 million.
To generate long-term
sustainable profitability, we have been actively expanding our revenue streams, such as with initiatives to produce higher quality specialty
alcohols, a diversity of essential ingredients, including corn oil and high protein feed, and carbon capture and storage, or CCS. We expect
that regulatory developments and carbon market fluctuations will affect our CCS initiative on an ongoing basis. Most recently, Illinois
passed the SAFE CCS Act in July, establishing stringent safety, financial and insurance requirements for carbon dioxide pipelines. The
Act also imposes a moratorium on the construction of new carbon pipelines until the federal Pipeline and Hazardous Materials Safety Administration
finalizes its new safety rules, or July 1, 2026, whichever occurs sooner. This timing aligns with our current proposed CCS project permitting
and construction schedules. We believe the Act will add clarity for the industry on CCS projects, although we do anticipate increased
compliance and other requirements.
The CCS market remains
dynamic. For example, on the economic front, current prices in Low Carbon Fuel Standard markets are at historic lows and voluntary carbon
markets are nascent. As a result, we cannot project with certainty, beyond the value of 45Q tax credits that begin at $85 per metric ton,
what the dollar values of the associated environmental attributes will be over the life of our proposed CCS project. Given our plans to
take a capital-light approach to this project, we must align with our various partners so that each party bears appropriate risks while
retaining appropriate financial benefits. Given these evolving dynamics, it is important that we pursue our CCS project with the right
partners. We believe we are doing so effectively as we continue to work collaboratively with Vault and other parties.
We continue to invest
in our Western plants, which were built at a time when destination plants delivered a solid and differentiated value proposition. As competition
and corn basis increased and carbon values declined, we began further investing in these plants to broaden our revenue streams and improve
profitability. Our ultimate goal is to optimize their value, which could include operating them long-term as part of our portfolio of
production assets or evaluating the sale of one or both plants.
At our Magic Valley plant,
we continue to work with our high-protein system vendor, Harvesting Technology, to produce increased levels of corn oil and higher protein
feed products that garner higher prices. In January, we hot-idled our Magic Valley plant due to negative regional crush margins and to
address the excess water and mass balance challenges that inhibited our ability to operate the plant at capacity and to achieve the target
results from our corn oil and high protein system. We have implemented significant modifications that include installing additional equipment
and adjusting designed process flows. In the second quarter, to optimize plant efficiency upon restart, we accelerated routine maintenance
activities, including tuning other major plant equipment and operating systems, performing routine cleanings and flushing prior process
residuals. We resumed operations at our Magic Valley facility in early July and we are encouraged by the initial results. We are currently
running the plant at approximately 70% of capacity and expect to increase production rates in the coming weeks as we complete system upgrades.
We intend to do so carefully to ensure the process remains balanced and our products meet quality expectations. We anticipate having a
clearer picture in late summer, and in time for our third quarter earnings call, of the effectiveness of these system modifications and
the general performance of the plant. The system’s effectiveness will be measured against project goals and system production targets
to determine the advisability of rolling the system out to other plants.
In the second quarter,
we significantly improved production rates at our Columbia plant by addressing centrifuge limitations we experienced in the first quarter.
As a result, we increased capacity utilization rates in the second quarter and anticipate further improvements as the summer driving season
continues. We are currently working on other ways to improve the facility’s profitability and expect to share additional information
in due course.
At our Pekin Campus, we
are seeing improvements of up to 10% of total ethanol production capacity utilization and up to 15% of total essential ingredients production.
Total capital expenditures through the second quarter were $9.3 million and we continue to expect $25 million in total capital expenditures
for the full year.
We continue to make progress
on the sustainability front and our customers have indicated their support of our efforts to continue to improve sustainability and lower
our carbon footprint. In furtherance of those efforts, in July, our ICP and Pekin plants received the 2024 Bronze Medal Sustainability
rating from EcoVadis, which honors the top 35% of companies assessed. EcoVadis is a globally recognized business sustainability rating
service that sets corporate sustainability standards.
18
Use of Non-GAAP Financial Measures
Management believes that
certain financial measures not in accordance with generally accepted accounting principles, or GAAP, are useful measures of operations.
Management provides EBITDA and Adjusted EBITDA as non-GAAP financial measures so that investors will have the same financial information
that management uses, which may assist investors in properly assessing our performance on a period-over-period basis.
We define EBITDA as unaudited
consolidated net income (loss) before interest expense, interest income, provision for income taxes and depreciation and amortization
expense. We define Adjusted EBITDA as unaudited consolidated net income (loss) before interest expense, interest income, unrealized derivative
gains and losses, acquisition-related expense, asset impairments, provision for income taxes and depreciation and amortization expense.
A table is provided below
to reconcile Adjusted EBITDA to its most directly comparable GAAP measure, consolidated net income (loss). EBITDA and Adjusted EBITDA
are not measures of financial performance under GAAP and should not be considered as alternatives to consolidated net income (loss) or
any other measure of performance under GAAP, or to cash flows from operating, investing or financing activities as an indicator of cash
flows or as a measure of liquidity. EBITDA and Adjusted EBITDA have limitations as analytical tools and you should not consider these
measures in isolation or as a substitute for analysis of our results as reported under GAAP.
Information reconciling
forward-looking EBITDA or Adjusted EBITDA to forward-looking consolidated net income (loss) would require a forward-looking statement
of consolidated net income (loss) prepared in accordance with GAAP, which is unavailable to us without unreasonable effort. We are not
able to provide a quantitative reconciliation of forward-looking EBITDA or Adjusted EBITDA to forward-looking consolidated net income
(loss) because certain items required for reconciliation are uncertain, outside of our control and/or cannot reasonably be predicted,
such as net sales, cost of goods sold, unrealized derivative gains and losses, asset impairments and provision (benefit) for income taxes,
which we view as the most material components of consolidated net income (loss) that are not presently estimable.
Reconciliation of Adjusted
EBITDA to Consolidated Net Income (Loss)
Three Months Ended
June 30,
Six Months Ended
June 30,
(in thousands) (unaudited)
2024
2023
2024
2023
Consolidated net income (loss)
$ (3,106 )
$ 7,595
$ (14,831 )
$ (5,571 )
Adjustments:
Interest expense, net
1,669
1,734
3,303
3,299
Interest income
(150 )
(190 )
(325 )
(411 )
Unrealized derivative (gains) losses
(11,089 )
(1,474 )
(14,279 )
(7,400 )
Acquisition-related expense
675
700
1,350
1,400
Asset impairments
—
—
—
574
Provision for income taxes
—
—
—
—
Depreciation and amortization expense
6,074
5,680
11,802
11,735
Total adjustments
(2,821 )
6,450
1,851
9,197
Adjusted EBITDA
$ (5,927 )
$ 14,045
$ (12,980 )
$ 3,626
Critical
Accounting Policies and Estimates
Our
discussion and analysis of our financial condition and results of operations is based on our consolidated financial statements, which
have been prepared in accordance with accounting principles generally accepted in the United States of America. The preparation of these
financial statements requires us to make estimates and judgments that affect the reported amounts of assets and liabilities and disclosure
of contingent assets and liabilities at the date of the financial statements and the reported amounts of net sales and expenses for each
period. We believe that of our significant accounting policies, the following critical accounting policies and estimates are those policies
that we believe are the most important to the portrayal of our financial condition and results of operations and that require management’s
most difficult, subjective or complex judgments, often as a result of the need to make estimates about the effects of matters that are
inherently uncertain: accounting for business combinations; revenue recognition; impairment of long-lived assets and held-for-sale classification;
valuation allowance for deferred taxes and derivative instruments. Except as noted below, these significant accounting principles are
more fully described in “Management’s Discussion and Analysis of Financial Condition and Results of Operations—Critical
Accounting Policies and Estimates” in our Annual Report on Form 10-K for the year ended December 31, 2023.
19
Results
of Operations
Selected
Financial Information
The
following selected financial information should be read in conjunction with our consolidated financial statements and notes to our consolidated
financial statements included elsewhere in this report, and the other sections of “Management’s Discussion and Analysis of
Financial Condition and Results of Operations” contained in this report.
Certain
performance metrics that we believe are important indicators of our results of operations include the following:
Three Months Ended
June 30,
Percentage
Six Months Ended
June 30,
Percentage
2024
2023
Variance
2024
2023
Variance
Alcohol Sales (gallons in millions)
Pekin Campus renewable fuel gallons sold
30.7
34.7
(11.5 )%
62.5
70.0
(10.7 )%
Western production renewable fuel gallons sold
9.0
16.5
(45.5 )%
20.2
24.4
(17.2 )%
Third-party renewable fuel gallons sold
34.4
26.6
29.3 %
64.1
60.5
6.0 %
Total renewable fuel gallons sold
74.1
77.8
(4.8 )%
146.8
154.9
(5.2 )%
Specialty alcohol gallons sold
21.0
16.6
26.5 %
47.3
38.0
24.5 %
Total gallons sold
95.1
94.4
0.7 %
194.1
192.9
0.6 %
Sales Price per Gallon
Pekin Campus
$ 1.98
$ 2.54
(22.0 )%
$ 1.94
$ 2.46
(21.1 )%
Western production
$ 1.94
$ 2.69
(27.9 )%
$ 1.86
$ 2.67
(30.3 )%
Marketing and distribution
$ 2.04
$ 2.73
(25.3 )%
$ 1.94
$ 2.60
(25.4 )%
Total
$ 2.00
$ 2.63
(24.0 )%
$ 1.93
$ 2.52
(23.4 )%
Alcohol Production (gallons in millions)
Pekin Campus
50.0
53.0
(5.7 )%
103.6
106.3
(2.5 )%
Western production
8.6
17.5
(50.9 )%
18.3
24.8
(26.2 )%
Total
58.6
70.5
(16.9 )%
121.9
131.1
(7.0 )%
Corn Cost per Bushel
Pekin Campus
$ 4.50
$ 7.06
(36.3 )%
$ 4.62
$ 6.83
(32.4 )%
Western production
$ 5.78
$ 8.14
(29.0 )%
$ 5.84
$ 8.42
(30.6 )%
Total
$ 4.68
$ 7.32
(36.1 )%
$ 4.81
$ 7.19
(33.1 )%
Average Market Metrics
PLATTS Ethanol price per gallon
$ 1.79
$ 2.45
(26.9 )%
$ 1.67
$ 2.33
(28.3 )%
CME Corn cost per bushel
$ 4.43
$ 6.25
(29.1 )%
$ 4.39
$ 6.42
(31.6 )%
Board corn crush per gallon (1)
$ 0.21
$ 0.22
(4.5 )%
$ 0.10
$ 0.03
233.3 %
Essential Ingredients Sold (in thousands of tons)
Pekin Campus
Distillers grains
79.7
76.4
4.3 %
167.4
167.2
0.1 %
CO 2
43.3
47.8
(9.4 )%
82.4
90.1
(8.5 )%
Corn wet feed
24.8
15.0
65.3 %
50.4
41.7
20.9 %
Corn dry feed
19.8
23.7
(16.5 )%
38.7
45.2
(14.4 )%
Corn oil and germ
17.5
18.5
(5.4 )%
35.3
37.8
(6.6 )%
Syrup and other
11.1
8.8
26.1 %
20.6
19.3
6.7 %
Corn meal
8.0
10.2
(21.6 )%
16.3
19.6
(16.8 )%
Yeast
5.8
6.9
(15.9 )%
11.5
13.3
(13.5 )%
Total Pekin Campus
210.0
207.3
1.3 %
422.6
434.2
(2.7 )%
Western production
Distillers grains
61.8
109.1
(43.4 )%
133.6
163.1
(18.1 )%
CO 2
15.1
13.2
14.4 %
28.4
26.8
6.0 %
Syrup and other
2.0
32.9
(93.9 )%
16.2
36.4
(55.5 )%
Corn oil
0.9
1.6
(43.8 )%
2.4
2.9
(17.2 )%
Total Western Production
79.8
156.8
(49.1 )%
180.6
229.2
(21.2 )%
Total Essential Ingredients Sold
289.8
364.1
(20.4 )%
603.2
663.4
(9.1 )%
Essential Ingredients return % (2)
Pekin Campus Return
48.8 %
41.3 %
18.2 %
50.0 %
43.8 %
14.2 %
Western Production Return
35.1 %
30.3 %
15.8 %
37.4 %
33.2 %
12.7 %
Consolidated Total Return
45.6 %
38.3 %
19.1 %
47.8 %
41.7 %
14.6 %
(1) Assumes
corn conversion of 2.80 gallons of alcohol per bushel of corn.
(2) Essential
ingredients revenues as a percentage of total corn costs consumed.
20
Net
Sales, Cost of Goods Sold and Gross Profit
The
following table presents our net sales, cost of goods sold and gross profit in dollars and gross profit as a percentage of net sales
(in thousands, except percentages):
Three Months Ended June 30,
Variance in
Six Months Ended
June 30,
Variance in
2024
2023
Dollars
Percent
2024
2023
Dollars
Percent
Net sales
$ 236,468
$ 317,297
$ (80,829 )
(25.5 )%
$ 477,097
$ 631,188
$ (154,091 )
(24.4 )%
Cost of goods sold
228,915
300,116
(71,201 )
(23.7 )%
471,944
617,171
(145,227 )
(23.5 )%
Gross profit
$ 7,553
$ 17,181
$ (9,628 )
(56.0 )%
$ 5,153
$ 14,017
$ (8,864 )
(63.2 )%
Percentage of net sales
3.2 %
5.4 %
1.1 %
2.2 %
Three
Months ended June 30, 2024 as compared to the Three Months ended June 30, 2023
Net
Sales
The
decrease in our consolidated net sales for the three months ended June 30, 2024 as compared to the same period in 2023 is primarily
attributable to lower average sales prices per gallon for both specialty alcohol and renewable fuel as well as lower average sales
prices of essential ingredients due to a lower commodity price environment. In addition, we had lower sales of renewable fuel and
essential ingredients due to the hot-idling of our Magic Valley plant in January 2024 and the biennial wet mill outage at our Pekin
Campus for repairs and maintenance in April 2024.
Pekin
Campus Production Segment
Net
sales of alcohol from our Pekin Campus production segment declined by $27.0 million, or 21%, to $100.7 million for the three months ended
June 30, 2024 as compared to $127.7 million for the same period in 2023. Our total volume of production gallons sold increased by 0.6
million gallons, or 1%, to 50.8 million gallons for the three months ended June 30, 2024 as compared to 50.2 million gallons for the
same period in 2023. The decrease of $0.56, or 22%, in the segment’s average sales price per gallon for the three months ended
June 30, 2024 as compared to the same period in 2023 reduced our net sales from the segment by $28.1 million. With the segment’s
average sales price per gallon of $1.98 for the three months ended June 30, 2024, we generated $1.1 million more in net sales from the
0.6 million additional gallons of alcohol sold in the three months ended June 30, 2024 as compared to the same period in 2023.
21
Net
sales of essential ingredients from our Pekin Campus production segment declined by $14.6 million, or 27%, to $39.4 million for the three
months ended June 30, 2024 as compared to $54.0 million for the same period in 2023. Our total volume of essential ingredients sold increased
by 2,700 tons, or 1%, to 210,000 tons for the three months ended June 30, 2024 from 207,300 tons for the same period in 2023. The decrease
of $72.80, or 28%, in the segment’s average sales price per ton for the three months ended June 30, 2024 as compared to the same
period in 2023 reduced our net sales from the segment by $15.0 million. With the segment’s average sales price per ton of $187.48
for the three months ended June 30, 2024, we generated $0.4 million in additional net sales from the 2,700 additional tons of essential
ingredients sold in the three months ended June 30, 2024 as compared to the same period in 2023.
Marketing
and Distribution Segment
Net
sales of alcohol from our marketing and distribution segment, excluding intersegment sales, declined by $2.5 million, or 3%, to $70.2
million for the three months ended June 30, 2024 as compared to $72.7 million for the same period in 2023.
Our
volume of third-party alcohol sold reported gross by the segment increased by 7.8 million gallons, or 29%, to 34.4 million gallons for
the three months ended June 30, 2024 as compared to 26.6 million gallons for the same period in 2023. With the segment’s average
sales price per gallon of $2.04 for the three months ended June 30, 2024, we realized $15.9 million in additional net sales from the
7.8 million additional gallons of third-party alcohol sold gross in the three months ended June 30, 2024 as compared to the same period
in 2023.
The
$0.69 per gallon, or 25%, decrease in the segment’s average sales price per gallon for the three months ended June 30, 2024 as
compared to the same period in 2023 resulted in a $18.4 million decline in our net sales from third-party fuel-grade ethanol sold by
the segment.
Western
Production Segment
Net
sales of alcohol from our Western production segment declined by $26.9 million, or 61%, to $17.5 million for the three months ended June
30, 2024 as compared to $44.4 million for the same period in 2023. Our total volume of alcohol sold decreased by 7.5 million gallons,
or 46%, to 9.0 million gallons for the three months ended June 30, 2024 as compared to 16.5 million gallons for the same period in 2023.
With the segment’s average sales price per gallon of $1.94 for the three months ended June 30, 2024, we generated $14.6 million
less in net sales from the 7.5 million fewer gallons of alcohol sold in the three months ended June 30, 2024 as compared to the same
period in 2023. The decrease of $0.75, or 28%, in the segment’s average sales price per gallon for the three months ended June
30, 2024 as compared to the same period in 2023 reduced our net sales from the segment by $12.3 million.
Net
sales of essential ingredients from our Western production segment declined by $8.5 million, or 59%, to $5.9 million for the three months
ended June 30, 2024 as compared to $14.4 million for the same period in 2023. Our total volume of essential ingredients sold decreased
77,000 tons, or 49%, to 79,800 tons for the three months ended June 30, 2024 from 156,800 tons for the same period in 2023. With the
segment’s average sales price per ton of $74.56 for the three months ended June 30, 2024, we generated $5.7 million less in net
sales from the 77,000 fewer tons of essential ingredients sold in the three months ended June 30, 2024 as compared to the same period
in 2023. The decrease of $17.41, or 19%, in our average sales price per ton for the three months ended June 30, 2024 as compared to the
same period in 2023 reduced our net sales of essential ingredients from the segment by $2.8 million.
Corporate
and other
Net
sales of alcohol from corporate and other declined by $1.4 million, or 33%, to $2.8 million for the three months ended June 30, 2024
as compared to $4.2 million for the same period in 2023. These sales are from Eagle Alcohol’s business.
22
Cost
of Goods Sold and Gross Profit (Loss)
Our consolidated gross profit declined to $7.6
million for the three months ended June 30, 2024 from $17.2 million for the same period in 2023, representing a gross margin of 3.2% and
5.4% for the three months ended June 30, 2024 and 2023, respectively. With sales volumes of alcohols being relatively flat, our consolidated
gross profit declined due to higher repairs and maintenance expense, totaling $11.3 million across all plants, and lower average sales
prices for our essential ingredients, in particular, a compression on protein prices due to an increase in soybean meal supply, a consequence
of production growth in soy crush driven by the demand for renewable diesel. Gross profit was also negatively impacted by historic low
carbon market pricing at our Columbia plant and significantly higher realized derivative losses of $2.9 million compared to $5.5 million
in derivative gains for the prior year period.
Pekin
Campus Production Segment
Our
Pekin Campus production segment’s gross profit, net of intercompany activity, declined by $3.7 million to a gross profit of $10.6
million for the three months ended June 30, 2024 as compared to $14.3 million for the same period in 2023. Of this decline, $3.8 million
is attributable to lower alcohol sales margins, partially offset by $0.1 million attributable to higher sales volumes.
Marketing
and Distribution Segment
Our
marketing and distribution segment’s gross profit, net of intercompany activity, declined by $0.2 million to a gross profit of
$0.8 million for the three months ended June 30, 2024 as compared to a gross profit of $1.0 million for the same period in 2023. Of this
decline, $0.3 million is attributable to lower margins from sales of third-party fuel-grade ethanol, partially offset by $0.1 million
attributable to higher sales volumes.
Western
Production Segment
Our
Western production segment’s gross profit, net of intercompany activity, declined by $4.8 million to a gross loss of $3.7 million
for the three months ended June 30, 2024 as compared to a gross profit of $1.1 million for the same period in 2023. Of this decline,
$7.8 million is attributable to lower renewable fuel margins, partially offset by $3.0 million attributable to lower sales volumes at
negative margins.
Corporate
and other
Gross
profit from corporate and other declined by $0.9 million to a gross loss of $0.1 million for the three months ended June 30, 2024 as
compared to a gross profit of $0.8 million for the same period in 2023, all of which were from Eagle Alcohol’s business.
Six
Months ended June 30, 2024 as compared to the Six Months ended June 30, 2023
Net
Sales
The
decrease in our consolidated net sales for the six months ended June 30, 2024 as compared to the same period in 2023 is primarily attributable
to lower average sales prices per gallon for both specialty alcohol and renewable fuel as well as lower average sales prices of essential
ingredients due to lower corn prices. In addition, we had lower sales of renewable fuel and essential ingredients due to the hot-idling
of our Magic Valley plant in January 2024 and the biennial wet mill outage at our Pekin Campus for repairs and maintenance in April 2024.
Pekin
Campus Production Segment
Net
sales of alcohol from our Pekin Campus production segment declined by $51.1 million, or 20%, to $209.0 million for the six months ended
June 30, 2024 as compared to $260.1 million for the same period in 2023. Our total volume of production gallons sold increased by 2.0
million gallons, or 2%, to 107.9 million gallons for the six months ended June 30, 2024 as compared to 105.9 million gallons for the
same period in 2023. The decrease of $0.52, or 21%, in the segment’s average sales price per gallon for the six months ended June
30, 2024 as compared to the same period in 2023 reduced our net sales from the segment by $55.0 million. With the segment’s average
sales price per gallon of $1.94 for the six months ended June 30, 2024, we generated $3.9 million more in net sales from the 2.0 million
additional gallons of alcohol sold in the six months ended June 30, 2024 as compared to the same period in 2023.
23
Net
sales of essential ingredients from our Pekin Campus production segment declined by $31.5 million, or 27%, to $86.1 million for the six
months ended June 30, 2024 as compared to $117.6 million for the same period in 2023. Our total volume of essential ingredients sold
declined by 11,600 tons, or 3%, to 422,600 tons for the six months ended June 30, 2024 from 434,200 tons for the same period in 2023.
The decrease of $67.12, or 25%, in the segment’s average sales price per ton for the six months ended June 30, 2024 as compared
to the same period in 2023 reduced our net sales from the segment by $29.1 million. With the segment’s average sales price per
ton of $203.69 for the six months ended June 30, 2024, we generated $2.4 million less in net sales from the 11,600 fewer tons of essential
ingredients sold in the six months ended June 30, 2024 as compared to the same period in 2023.
Marketing
and Distribution Segment
Net
sales of alcohol from our marketing and distribution segment, excluding intersegment sales, declined by $32.4 million, or 21%, to $124.7
million for the six months ended June 30, 2024 as compared to $157.1 million for the same period in 2023.
Our
volume of third-party alcohol sold reported gross by the segment increased by 3.6 million gallons, or 6%, to 64.1 million gallons for
the six months ended June 30, 2024 as compared to 60.5 million gallons for the same period in 2023. With the segment’s average
sales price per gallon of $1.94 for the six months ended June 30, 2024, we realized $7.0 million in additional net sales from the 3.6
million additional gallons of third-party alcohol sold gross in the six months ended June 30, 2024 as compared to the same period in
2023.
The
$0.66 per gallon, or 25%, decrease in the segment’s average sales price per gallon for the six months ended June 30, 2024 as compared
to the same period in 2023 resulted in a $39.4 million decline in our net sales from third-party fuel-grade ethanol sold by the segment.
Western
Production Segment
Net
sales of alcohol from our Western production segment declined by $27.6 million, or 42%, to $37.7 million for the six months ended June
30, 2024 as compared to $65.3 million for the same period in 2023. Our total volume of alcohol sold decreased by 4.2 million gallons,
or 17%, to 20.2 million gallons for the six months ended June 30, 2024 as compared to 24.4 million gallons for the same period in 2023.
With the segment’s average sales price per gallon of $1.86 for the six months ended June 30, 2024, we generated $7.8 million less
in net sales from the 4.2 million fewer gallons of alcohol sold in the six months ended June 30, 2024 as compared to the same period
in 2023. The decrease of $0.81, or 30%, in the segment’s average sales price per gallon for the six months ended June 30, 2024
as compared to the same period in 2023 reduced our net sales from the segment by $19.8 million.
Net
sales of essential ingredients from our Western production segment declined by $9.0 million, or 39%, to $13.8 million for the six months
ended June 30, 2024 as compared to $22.8 million for the same period in 2023. Our total volume of essential ingredients sold decreased
48,600 tons, or 21%, to 180,600 tons for the six months ended June 30, 2024 from 229,200 tons for the same period in 2023. With the segment’s
average sales price per ton of $76.28 for the six months ended June 30, 2024, we generated $3.7 million less in net sales from the 48,600
fewer tons of essential ingredients sold in the six months ended June 30, 2024 as compared to the same period in 2023. The decrease of
$23.08, or 23%, in our average sales price per ton for the six months ended June 30, 2024 as compared to the same period in 2023 reduced
our net sales of essential ingredients from the segment by $5.3 million.
24
Corporate
and other
Net
sales of alcohol from corporate and other declined by $2.5 million, or 30%, to $5.8 million for the six months ended June 30, 2024 as
compared to $8.3 million for the same period in 2023. These sales are from Eagle Alcohol’s business.
Cost
of Goods Sold and Gross Profit (Loss)
Our
consolidated gross profit declined to $5.2 million for the six months ended June 30, 2024 from $14.0 million for the same period in 2023,
representing a gross margin of 1.1% and 2.2% for the six months ended June 30, 2024 and 2023, respectively. Our consolidated gross profit declined due to higher repairs and maintenance
expense and lower average sales prices for our essential ingredients, in particular, a compression on protein prices due to an increase
in soybean meal supply, a consequence of production growth in soy crush driven by the demand for renewable diesel. Gross profit was also
negatively impacted by historic low carbon market pricing at our Columbia plant and significantly higher realized derivative losses compared
to the prior year period.
Pekin
Campus Production Segment
Our
Pekin Campus production segment’s gross profit, net of intercompany activity, increased by $2.9 million to a gross profit of $15.5
million for the six months ended June 30, 2024 as compared to $12.6 million for the same period in 2023. Of this improvement, $2.6 million
is attributable to higher alcohol sales margins and $0.3 million attributable to higher sales volumes.
Marketing
and Distribution Segment
Our
marketing and distribution segment’s gross profit, net of intercompany activity, declined by $0.8 million to a gross profit of
$1.6 million for the six months ended June 30, 2024 as compared to a gross profit of $2.4 million for the same period in 2023. This decline
is attributable primarily to lower margins from sales of third-party fuel-grade ethanol for the six months ended June 30, 2024 as compared
to the same period in 2023.
Western
Production Segment
Our Western production segment’s gross profit, net of intercompany
activity, declined by $8.5 million to a gross loss of $12.0 million for the six months ended June 30, 2024 as compared to a gross loss
of $3.5 million for the same period in 2023. Of this decline, $11.1 million is attributable to lower renewable fuel margins and hot-idling
costs attributable to our Magic Valley facility, partially offset by $2.6 million attributable to lower sales volumes at negative margins.
Corporate
and other
Gross
profit from corporate and other declined by $2.4 million to a gross profit of $0.1 million for the six months ended June 30, 2024 as
compared to $2.5 million for the same period in 2023, all of which were from Eagle Alcohol’s business.
25
Selling,
General and Administrative Expenses
The
following table presents our selling, general and administrative, or SG&A, expenses in dollars and as a percentage of net sales (in
thousands, except percentages):
Three Months Ended
June 30,
Variance in
Six Months Ended
June 30,
Variance in
2024
2023
Dollars
Percent
2024
2023
Dollars
Percent
Selling, general and administrative expenses
$ 8,961
$ 7,911
$ 1,050
13.3 %
$ 16,893
$ 15,793
$ 1,100
7.0 %
Percentage of net sales
3.8 %
2.5 %
3.5 %
2.5 %
Our SG&A expenses increased for the three and six months ended
June 30, 2024 as compared to the same periods in 2023. The period over period increases in SG&A expenses are primarily due to increased
non-cash compensation and higher professional services fees from diligence work on strategic capital projects and other related up-front
project costs, such as with respect to our CCS project, which are expensed until the project is at a stage where costs are capitalized.
Net
Income (Loss) Available to Common Stockholders
The
following table presents our net income (loss) available to common stockholders in dollars and as a percentage of net sales (in thousands,
except percentages):
Three Months Ended
June 30,
Variance in
Six Months Ended
June 30,
Variance in
2024
2023
Dollars
Percent
2024
2023
Dollars
Percent
Net income (loss) available to common stockholders
$ (3,422 )
$ 7,184
$ (10,606 )
NM*
$ (15,462 )
$ (6,198 )
$ (9,264 )
(149.5 )%
Percentage of net sales
(1.4 )%
2.3 %
(3.2 )%
(1.0 )%
* Not
meaningful.
The decrease in our net income available to common stockholders for
the three and six months ended June 30, 2024 as compared to the same periods in 2023 is primarily due to lower margins caused by increased
repairs and maintenance expense, realized derivative losses from hedging activities, higher up-front project costs, and other factors
affecting gross profit (loss) as discussed above.
Liquidity
and Capital Resources
During
the six months ended June 30, 2024, we funded our operations primarily from cash on hand and Kinergy’s operating line of credit.
In addition to funding our operations, our capital resources were used to advance our capital improvement projects and make an annual
payment relating to our acquisition of Eagle Alcohol. As of June 30, 2024, we had $28.4 million in cash, cash equivalents and restricted
cash, $30.3 million available for borrowing under Kinergy’s operating line of credit and $65.0 million that may be available for
capital improvement projects under our term loan with Orion Infrastructure Capital, subject to certain conditions. We believe we have
sufficient liquidity to meet our anticipated working capital, debt service and other liquidity needs to fund our operations for at least
the next twelve months from the date of this report. We must, however, raise significant additional capital to advance and complete some
of our capital improvement projects, including our CCS project.
26
Quantitative
Period-End Liquidity Status
We
believe that the following amounts provide insight into our liquidity and capital resources. The following selected financial information
should be read in conjunction with our consolidated financial statements and notes to consolidated financial statements included elsewhere
in this report, and the other sections of “Management’s Discussion and Analysis of Financial Condition and Results of Operations”
contained in this report (dollars in thousands).
June 30,
2024
December 31,
2023
Change
Cash, cash equivalents and restricted cash
$ 28,411
$ 45,480
(37.5 )%
Current assets
$ 153,658
$ 168,770
(9.0 )%
Property and equipment, net
$ 244,893
$ 248,748
(1.5 )%
Current liabilities
$ 49,767
$ 65,288
(23.8 )%
Long-term debt, noncurrent portion
$ 90,960
$ 82,097
10.8 %
Working capital
$ 103,891
$ 103,482
0.4 %
Working capital ratio
3.09
2.59
19.3 %
Restricted
Net Assets
At
June 30, 2024, we had approximately $57.4 million of net assets at our subsidiaries that were not available to be transferred to Alto
Ingredients, Inc. in the form of dividends, distributions, loans or advances due to restrictions contained in our subsidiaries’
credit facilities.
Changes
in Working Capital and Cash Flows
Working
capital remained relatively flat at $103.9 million at June 30, 2024 compared to $103.5 million at December 31, 2023 due to a decrease
of $15.5 million in current liabilities and a decrease of $15.1 million in current assets.
Current
assets declined primarily due to a decrease in cash, cash equivalents and restricted cash and a decrease in inventories, partially offset
by an increase in accounts receivable and derivative assets for the six months ended June 30, 2024 as compared to the same period in
2023.
Our
current liabilities decreased primarily due to a decrease in accrued liabilities, derivative instruments and other current liabilities.
Our
cash, cash equivalents and restricted cash declined by $17.1 million primarily due to $12.3 million in cash used in our operating activities
and $12.1 million in cash used in our investing activities, partially offset by $7.3 million in cash provided by our financing activities,
as further detailed below.
Cash
used in our Operating Activities
We
used $12.3 million in cash for our operating activities during the six months ended June 30, 2024 as compared to $12.9 million in cash
used in our operations for the same period in 2023. Specific factors that contributed to the change in cash from our operating activities
include:
● an
increase of $11.5 million related to changes in inventories due to changes in commodity prices;
and
● a
decrease of $15.0 million related to accounts payable and accrued liabilities due to the timing
of payments.
These
amounts were partially offset by:
● an
increase of $10.6 million related to changes in accounts receivable balances due to the timing
of our collections;
● an
increase of $9.3 million in our net loss primarily due to lower commodity margins; and
● a
decrease of $6.4 million related to derivative instruments due to changes in commodity prices.
27
Cash
used in our Investing Activities
We
used $12.1 million in cash during the six months ended June 30, 2024 to fund $9.3 million of additions to property and equipment, including
for our capital improvement projects, and to fund $2.8 million of contingent purchase price payments for our acquisition of Eagle Alcohol.
Cash
provided by our Financing Activities
Cash
provided by our financing activities was $7.3 million for the six months ended June 30, 2024, which reflects net proceeds of $8.0 million
from Kinergy’s operating line of credit, partially offset by $0.6 million paid in preferred stock dividends.
Kinergy’s
Operating Line of Credit
Kinergy
maintains an operating line of credit for an aggregate amount of up to $100.0 million. The credit facility matures on November 7, 2027.
Interest accrues under the credit facility at a rate equal to (i) the daily Secured Overnight Financing Rate, plus (ii) a specified
applicable margin ranging from 1.25% to 1.75%. The credit facility’s monthly unused line fee is 0.25% to 0.375% of the amount by
which the maximum credit under the facility exceeds the average daily principal balance during the immediately preceding month. Payments
that may be made by Kinergy to Alto Ingredients, Inc. as reimbursement for management and other services provided by Alto Ingredients,
Inc. to Kinergy are limited under the terms of the credit facility to $1.5 million per fiscal quarter. The credit facility also includes
the accounts receivable of our indirect wholly-owned subsidiary, Alto Nutrients, LLC, or Alto Nutrients, as additional collateral. Payments
that may be made by Alto Nutrients to Alto Ingredients, Inc. as reimbursement for management and other services provided by Alto Ingredients,
Inc. to Alto Nutrients are limited under the terms of the credit facility to $0.5 million per fiscal quarter. Alto Nutrients markets
our essential ingredients and also provides raw material procurement services to our subsidiaries. In addition, the amount of cash distributions
that Kinergy or Alto Nutrients may make to us is also limited to up to 75% of excess cash flow.
For
all monthly periods in which excess borrowing availability falls below a specified level, Kinergy and Alto Nutrients must collectively
maintain a fixed-charge coverage ratio (calculated as a twelve-month rolling earnings before interest, taxes, depreciation and amortization
divided by the sum of interest expense, capital expenditures, principal payments of indebtedness, indebtedness from capital leases and
taxes paid during such twelve-month rolling period) of at least 1.1 and are prohibited from incurring certain additional indebtedness
(other than specific intercompany indebtedness). The obligations of Kinergy and Alto Nutrients under the credit facility are secured
by all of our tangible and intangible assets.
We
believe Kinergy and Alto Nutrients are in compliance with the fixed-charge coverage ratio covenant as of the filing of this report. The
following table sets forth the fixed-charge coverage ratio financial covenant and the actual results for the periods presented:
Three Months Ended
June 30,
Years Ended
December 31,
2024
2023
2023
2022
Fixed-Charge Coverage Ratio Requirement
1.10
1.10
1.10
1.10
Actual
4.29
3.89
5.22
3.54
Excess
3.19
2.79
4.12
2.44
Alto
Ingredients, Inc. has guaranteed all of Kinergy’s obligations under the credit facility. As of June 30, 2024, Kinergy had an outstanding
balance of $38.6 million and $30.3 million of unused borrowing availability under the credit facility.
28
Orion
Term Loan
On
November 7, 2022, we entered into a credit agreement with certain funds managed by Orion Infrastructure Capital, or Lenders, under which
the Lenders extended a senior secured credit facility in the amount of up to $125.0 million, or Term Loan. The Term Loan is secured by
a first priority lien on certain of our assets and a second priority lien on certain assets of Kinergy and Alto Nutrients. The Lenders
agreed to advance to us up to $125.0 million upon the satisfaction of certain conditions. Interest accrues on the unpaid principal amount
of the Term Loan at a fixed rate of 10% per annum. The Term Loan matures on November 7, 2028, or earlier upon acceleration.
We
must prepay amounts outstanding under the Term Loan on a semi-annual basis in an amount equal to a percentage of our excess cash flow
based on a specified leverage ratio, as follows: (i) if our leverage ratio is greater than or equal to 3.0x, then the mandatory prepayment
amount will equal 100% of our excess cash flow, (ii) if our leverage ratio is less than 3.0x and greater than or equal to 1.5x, then
the mandatory prepayment amount will equal 50% of our excess cash flow, and (iii) if our leverage ratio is less than 1.5x, then the mandatory
prepayment amount will equal 25% of our excess cash flow.
As
of June 30, 2024, the principal amount outstanding under the Term Loan was $60,000,000.
Other
Cash Obligations
As
of June 30, 2024, we had future commitments for certain capital projects totaling $7.8 million. These commitments are scheduled to be
satisfied through 2024.
In
connection with our acquisition of Eagle Alcohol, we committed to contingent payments of up to $2.7 million in cash in early 2025 if
certain targets are met.
Text extracted from the filing as submitted to EDGAR. Formatting, tables and exhibits are simplified for reading; the original document is authoritative for anything you rely on.