Item 2. Management’s Discussion and Analysis
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
The
following discussion and analysis should be read in conjunction with our consolidated financial statements and notes to consolidated
financial statements included elsewhere in this report. This report and our consolidated financial statements and notes to consolidated
financial statements contain forward-looking statements, which generally include the plans and objectives of management for future operations,
including plans and objectives relating to our future economic performance and our current beliefs regarding revenues we might generate
and profits we might earn if we are successful in implementing our business and growth strategies. The forward-looking statements and
associated risks may include, relate to or be qualified by other important factors, including:
● fluctuations
in the market prices of alcohols and essential ingredients;
● fluctuations
in the costs of key production input commodities such as corn and natural gas;
● our ability to fund, and the costs, timing and effects of, our plant
improvement initiatives and other capital projects, including our carbon capture and storage project;
● the
projected growth or contraction in the alcohol and essential ingredients markets in which we operate;
● our
strategies for expanding, maintaining or contracting our presence in these markets;
● anticipated
trends in our financial condition and results of operations; and
● our
ability to distinguish ourselves from our current and future competitors.
You
are cautioned not to place undue reliance on any forward-looking statements, which speak only as of the date of this report, or in the
case of a document incorporated by reference, as of the date of that document. We do not undertake to update, revise or correct any forward-looking
statements, except as required by law.
Any
of the factors described immediately above or referenced from time to time in our filings with the Securities and Exchange Commission
or in the “Risk Factors” section below could cause our financial results, including our net income or loss or growth in net
income or loss to differ materially from prior results, which in turn could, among other things, cause the price of our common stock
to fluctuate substantially.
Overview
We
produce and distribute renewable fuel and essential ingredients. We are also the largest producer of specialty alcohols in the United
States.
We operate five alcohol production facilities. Three of our production
facilities are located in Illinois, one is located in Oregon and another is located in Idaho. We have an annual alcohol production capacity
of up to 350 million gallons, including both renewable fuel and specialty alcohols ranging from industrial-, pharmaceutical-, and high-quality
food- and beverage-grade alcohols. Of this amount, we are able to produce up to 110 million gallons annually of specialty alcohols, depending
on our product mix among the highest quality beverage-grade alcohol and alcohols of other quality specifications. We market and distribute
all of the alcohols produced at our facilities as well as alcohols produced by third parties. In 2023, we marketed and distributed approximately
383 million gallons combined of our own alcohols as well as fuel-grade ethanol produced by third parties, and over 1.5 million tons of
essential ingredients on a dry matter basis.
- 14 -
We
also specialize in break bulk distribution of specialty alcohols through our Eagle Alcohol subsidiary. We purchase bulk alcohol from
suppliers and then store, denature, package, and resell alcohol products in smaller sizes, including tank trucks, totes and drums that
typically garner a premium price to bulk alcohols. We deliver products to customers in the beverage, food, industrial and related-process
industries via our own dedicated trucking fleet and common carrier.
We
report our financial and operating performance in three segments: (1) Pekin campus production, which includes the production and sale
of alcohols and essential ingredients produced at our three production facilities located in Pekin, Illinois, which we refer to as our
Pekin Campus, (2) marketing and distribution, which includes marketing and merchant trading for company-produced alcohols and essential
ingredients on an aggregated basis, and sales of fuel-grade ethanol sourced from third parties, and (3) Western production, which includes
the production and sale of renewable fuel and essential ingredients produced at our two western production facilities on an aggregated
basis, none of which are individually so significant as to be considered a separately reportable segment.
Our
mission is to produce the highest quality, sustainable ingredients from renewable resources that make everyday products better. We intend
to accomplish this goal in part by investing in our specialized and higher value specialty alcohol production and distribution infrastructure,
expanding production in high-demand essential ingredients, expanding and extending the sale of our products into new regional and international
markets, building efficiencies and economies of scale and by capturing a greater portion of the value stream.
Production
Segments
We
produce specialty alcohols, fuel-grade ethanol and essential ingredients, focusing on five key markets: Health, Home & Beauty ;
Food & Beverage ; Industry & Agriculture; Essential Ingredients ; and Renewable Fuels . Products for the Health,
Home & Beauty markets include specialty alcohols used in mouthwash, cosmetics, pharmaceuticals, hand sanitizers, disinfectants
and cleaners. Products for the Food & Beverage markets include grain neutral spirits used in alcoholic beverages and vinegar
as well as corn germ used for corn oils. Products for Industry & Agriculture markets include alcohols and other products for
paint applications and fertilizer s. Products for Essential Ingredients markets include dried yeast, corn protein meal,
corn protein feed, corn germ, and distillers grains and liquid feed used in commercial animal feed and pet foods. We also sell yeast
for human consumption. Our products for the Renewable Fuels markets include fuel-grade ethanol and distillers corn oil used as
a feedstock for renewable diesel and biodiesel fuels.
We
produce our alcohols and essential ingredients at our production facilities. Our production facilities located in Illinois are in the
heart of the Corn Belt, benefit from relatively low-cost and abundant feedstock and enjoy logistical advantages that enable us to provide
our products to both domestic and international markets via truck, rail or barge. Our production facilities located in Oregon and Idaho
are near their respective fuel and feed customers, offering significant timing, transportation cost and logistical advantages.
All of our production facilities are currently operating except our
Magic Valley plant, which we temporarily hot-idled in January 2024 to minimize losses from negative regional crush margins and to expedite
the installation of additional equipment needed to achieve our intended production rate, quality and consistency from our corn oil and
high protein system. We intend to restart Magic Valley production in late June or early July once the modifications are complete. As market
conditions change, we may increase, decrease or idle production at one or more operating facilities or resume operations at any idled
facility.
- 15 -
Marketing
and Distribution Segment
We
market and distribute all of the alcohols and essential ingredients we produce at our facilities. We also market and distribute alcohols
produced by third parties.
We
have extensive and long-standing customer relationships, both domestic and international, for our specialty alcohols and essential ingredients.
These customers include producers and distributors of ingredients for cosmetics, sanitizers and related products, distilled spirits producers,
food products manufacturers, producers of personal health/consumer health and personal care hygiene products, and global trading firms.
Our
renewable fuel customers are located throughout the Western and Midwestern United States and consist of integrated oil companies and
gasoline marketers who blend fuel-grade ethanol into gasoline. Our customers depend on us to provide a reliable supply of fuel-grade
ethanol and manage the logistics and timing of delivery. Our customers collectively require fuel-grade ethanol volumes in excess of the
supplies we produce at our facilities. We secure additional fuel-grade ethanol supplies from third-party ethanol producers. We arrange
for transportation, storage and delivery of fuel-grade ethanol purchased by our customers through our agreements with third-party service
providers in the Western United States as well as in the Midwest from a variety of sources.
We market food-grade essential ingredients to human and pet food markets,
our feed products such as distillers grains primarily to export markets from our Pekin Campus, and other feed products to dairies and
feedlots, in many cases located near our production facilities. These customers use our feed products for livestock as a substitute for
corn and other sources of starch and protein. We sell our corn oil to poultry, renewable diesel and biodiesel customers. We do not market
essential ingredients from other producers.
See
“Note 2 – Segments” to our Notes to Consolidated Financial Statements included elsewhere in this report for financial
information about our business segments.
Current
Initiatives and Outlook
We began the year with
a refined vision to produce a variety of essential ingredients and the highest-grade beverage alcohol in the industry while prioritizing
our carbon capture and storage, or CCS, initiative. Although encouraged by our strategic and operational progress thus far in 2024, relatively
low but now improving crush margins and various weather factors impacted our first quarter financial results. Despite these challenges,
specialty alcohol sales from our Pekin Campus increased year-over-year contributing toward an overall improved gross profit and higher
Adjusted EBITDA. Our results also reflect our ability to leverage the unique capabilities of our Pekin Campus and our other production
assets to moderate the impact of crush margin fluctuations. During the first quarter, we also completed our annual Scope I and II greenhouse
gas verifications as part of our sustainability efforts.
Our outlook for the remainder
of 2024 is positive. Crush margins have continued to improve in the second quarter compared to the first quarter, and we expect further
improvement, particularly during the summer driving season. While we forecast lower feed prices for the balance of the year, we have solid
corn inventories and see improved export demand for ethanol. In addition, the EPA’s summer waiver for 15% blends will facilitate
sustained use of higher-blend renewable transportation fuel and support ethanol prices in the coming months. We expect our recent repair
and maintenance work will result in more consistent and higher production rates, enhancing reliability and profitability. We continue
to evaluate our path to increase margins, improve profitability and deliver the highest return to our shareholders by evaluating our current
portfolio of assets.
Our goal for our CCS project
is to create value for us, our customers and the communities surrounding our Pekin Campus by substantially reducing our carbon footprint.
Our Pekin Campus facilities, given their CO 2 production and their location, provide us with a unique CCS opportunity. We continue
to negotiate the terms of our proposed CCS agreements with potential financial partners and with Vault 44.01, a leading CCS company focused
on the development, capitalization and operation of carbon storage assets. Our plan is to work with Vault to safely transport CO 2
to a geological reservoir nearby and permanently and securely store the CO 2 deep underground. As noted in our March update,
together with Vault, we are driving forward with our respective activities for system design, community outreach, vendor negotiations
and schedule alignment requirements to procure equipment for compression and to support the installation of additional power. Vault has
completed a 2-dimensional seismic geological survey and has begun data analysis. Vault has also advanced the work required to submit the
EPA Class VI permit application. Our goal is for Vault to submit its application by the end of the third quarter, which will impact the
timing of when we order CCS equipment and when our energy needs for the project must be resolved. We expect the most significant outlays
of capital for our CCS project will begin in the first half of 2025.
Our CCS project provides
compelling economics that we believe we can enhance with more efficient, lower-cost energy production. To this end, we are evaluating
multiple capital-light options. We are in discussions with a highly regarded, independent energy company. We engaged this potential partner
to complete a front-end engineering and design (FEED) study for an energy cogeneration facility that the partner would build, own, operate
and maintain onsite at our Pekin Campus. The cogeneration facility would lower our capital expenditures, improve operating efficiencies
and reduce our forecasted long-term energy costs. We also continue to explore an opportunity with our current utility provider to expand
energy supply capabilities as an alternative to cogeneration.
Longer term, the updated
guidelines around tax credits for including ethanol in the production of sustainable aviation fuel further validates our CCS efforts.
Overall, we are pleased with the progress we have made with our CCS initiative and the value we expect to deliver to stakeholders.
In the first quarter,
we sold 26 million gallons of specialty alcohol, up from 21 million gallons in the same period for 2023. As discussed in our March update,
we have contracted to sell approximately 93 million gallons of fixed-price specialty alcohol for 2024 at an average premium to renewable
fuel of 31 cents per gallon. Our specialty alcohols include highly differentiated 192 proof and low-moisture 200 proof grain neutral spirits
that create customer opportunities higher up the value chain.
- 16 -
We completed our biennial
wet mill outage at our Pekin Campus in April. The wet mill was offline for ten days while we executed a scope of work with over 450 discrete
tasks focused on corrective and preventative maintenance as well as upgrades to plant infrastructure. The plant has returned safely to
operation and is ramping up to target production rates. Although these efforts will negatively impact sales and margins for the second
quarter, they will result in more consistent and higher production rates, improving reliability as we approach the summer driving season.
At our Magic Valley facility,
we are diligently working on our corn oil and high protein system to return the plant to more sustainable profitability by reducing the
impact of periodic low crush margins and higher destination corn basis costs. As outlined in our March update, we are working with the
system vendor, Harvesting Technology, to achieve the intended production rate, quality and consistency of corn oil and high protein output
at the facility. We will evaluate a roll-out of the system to our other plants based on the system’s performance at our Magic Valley
facility. The equipment for the system modifications has been ordered and based on current delivery and installation schedules, we expect
to resume production in late June or early July. Harvesting Technology continues to pay for the direct costs of equipment and design changes
associated with the system. During this downtime we are accelerating routine maintenance activities to optimize plant efficiency upon
restart.
Use of Non-GAAP Financial Measures
Management believes that
certain financial measures not in accordance with generally accepted accounting principles, or GAAP, are useful measures of operations.
Management provides EBITDA and Adjusted EBITDA as non-GAAP financial measures so that investors will have the same financial information
that management uses, which may assist investors in properly assessing our performance on a period-over-period basis.
We define EBITDA as unaudited
consolidated net income (loss) before interest expense, interest income, provision for income taxes and depreciation and amortization
expense. We define Adjusted EBITDA as unaudited consolidated net income (loss) before interest expense, interest income, unrealized derivative
gains and losses, acquisition-related expense, asset impairments, provision for income taxes and depreciation and amortization expense.
A table is provided below
to reconcile Adjusted EBITDA to its most directly comparable GAAP measure, consolidated net income (loss). EBITDA and Adjusted EBITDA
are not measures of financial performance under GAAP and should not be considered as alternatives to consolidated net income (loss) or
any other measure of performance under GAAP, or to cash flows from operating, investing or financing activities as an indicator of cash
flows or as a measure of liquidity. EBITDA and Adjusted EBITDA have limitations as analytical tools and you should not consider these
measures in isolation or as a substitute for analysis of our results as reported under GAAP.
Information reconciling
forward-looking EBITDA or Adjusted EBITDA to forward-looking consolidated net income (loss) would require a forward-looking statement
of consolidated net income (loss) prepared in accordance with GAAP, which is unavailable to us without unreasonable effort. We are not
able to provide a quantitative reconciliation of forward-looking EBITDA or Adjusted EBITDA to forward-looking consolidated net income
(loss) because certain items required for reconciliation are uncertain, outside of our control and/or cannot reasonably be predicted,
such as net sales, cost of goods sold, unrealized derivative gains and losses, asset impairments and provision (benefit) for income taxes,
which we view as the most material components of consolidated net income (loss) that are not presently estimable.
Reconciliation of Adjusted
EBITDA to Consolidated Net Loss
Three Months Ended
March 31,
(in thousands) (unaudited)
2024
2023
Consolidated net loss
$ (11,725 )
$ (13,166 )
Adjustments:
Interest expense, net
1,634
1,565
Interest income
(175 )
(221 )
Unrealized derivative gains
(3,190 )
(5,926 )
Acquisition-related expense
675
700
Asset impairments
—
574
Provision for income taxes
—
—
Depreciation and amortization expense
5,728
6,055
Total adjustments
4,672
2,747
Adjusted EBITDA
$ (7,053 )
$ (10,419 )
Critical
Accounting Policies and Estimates
Our
discussion and analysis of our financial condition and results of operations is based on our consolidated financial statements, which
have been prepared in accordance with accounting principles generally accepted in the United States of America. The preparation of these
financial statements requires us to make estimates and judgments that affect the reported amounts of assets and liabilities and disclosure
of contingent assets and liabilities at the date of the financial statements and the reported amounts of net sales and expenses for each
period. We believe that of our significant accounting policies, the following critical accounting policies and estimates are those policies
that we believe are the most important to the portrayal of our financial condition and results of operations and that require management’s
most difficult, subjective or complex judgments, often as a result of the need to make estimates about the effects of matters that are
inherently uncertain: accounting for business combinations; revenue recognition; impairment of long-lived assets and held-for-sale classification;
valuation allowance for deferred taxes and derivative instruments. Except as noted below, these significant accounting principles are
more fully described in “Management’s Discussion and Analysis of Financial Condition and Results of Operations—Critical
Accounting Policies and Estimates” in our Annual Report on Form 10-K for the year ended December 31, 2023.
- 17 -
Results
of Operations
Selected
Financial Information
The
following selected financial information should be read in conjunction with our consolidated financial statements and notes to our consolidated
financial statements included elsewhere in this report, and the other sections of “Management’s Discussion and Analysis of
Financial Condition and Results of Operations” contained in this report.
Certain
performance metrics that we believe are important indicators of our results of operations include:
Three
Months Ended
March 31,
Percentage
2024
2023
Change
Alcohol Sales
(gallons in millions)
Pekin
Campus renewable fuel gallons sold
31.8
35.3
(10 )%
Western
production renewable fuel gallons sold
11.2
7.9
42 %
Third
party renewable fuel gallons sold
29.7
33.9
(12 )%
Total
renewable fuel gallons sold
72.7
77.1
(6 )%
Specialty
alcohol gallons sold
26.3
21.4
23 %
Total
gallons sold
99.0
98.5
1 %
Sales Price
per Gallon
Pekin
Campus
$ 1.90
$ 2.38
(20 )%
Western
production
$ 1.80
$ 2.64
(32 )%
Marketing
and distribution
$ 1.83
$ 2.49
(27 )%
Total
$ 1.86
$ 2.43
(23 )%
Alcohol
Production (gallons in millions)
Pekin
Campus
53.6
53.3
1 %
Western
production
9.7
7.3
33 %
Total
63.3
60.6
4 %
Corn
Cost per Bushel
Pekin
Campus
$ 4.73
$ 6.83
( 31 )%
Western
production
$ 5.89
$ 9.34
( 37 )%
Total
$ 4.92
$ 7.07
( 30 )%
Average Market
Metrics
PLATTS Ethanol
price per gallon
$ 1.56
$ 2.19
( 29 )%
CME
Corn cost per bushel
$ 4.35
$ 6.58
( 34 )%
Board
corn crush per gallon (1)
$ 0.01
$ -0.16
*
- 18 -
Three Months Ended
March 31,
Percentage
2024
2023
Change
Essential Ingredients Sold (thousand tons)
Pekin Campus:
Distillers grains
87.7
90.8
(3 )%
CO2
39.1
42.3
(8 )%
Corn wet feed
25.6
26.7
(4 )%
Corn dry feed
18.9
21.5
(12 )%
Corn oil and germ
17.8
19.3
(8 )%
Syrup and other
9.5
10.5
(10 )%
Corn meal
8.3
9.4
(12 )%
Yeast
5.7
6.4
(11 )%
Total Pekin Campus essential ingredients sold
212.6
226.9
(6 )%
Western production:
Distillers grains
71.8
54.0
33 %
Syrup and other
14.2
3.5
306 %
CO2
13.3
13.6
(2 )%
Corn oil
1.5
1.3
15 %
Total Western production essential ingredients sold
100.8
72.4
39 %
Total Essential Ingredients Sold
313.4
299.3
5 %
Essential Ingredients Return % (2)
Pekin Campus return
52.1 %
46.2 %
13 %
Western production return
39.3 %
40.0 %
(2 )%
Consolidated total return
49.8 %
45.4 %
10 %
(1) Assumes corn conversion of 2.80 gallons of alcohol per bushel
of corn.
(2) Essential ingredient revenues as a percentage of total corn
costs consumed.
* Not meaningful
Net
Sales, Cost of Goods Sold and Gross Loss
The
following table presents our net sales, cost of goods sold and gross profit (loss) in dollars and gross profit (loss) as a percentage
of net sales (in thousands, except percentages):
Three
Months Ended
March
31,
Change
in
2024
2023
Dollars
Percent
Net sales
$ 240,629
$ 313,891
$ (73,262 )
(23.3 )%
Cost of goods sold
243,029
317,055
(74,026 )
(23.3 )%
Gross loss
$ (2,400 )
$ (3,164 )
$ 764
( 24.1 )%
Percentage of net sales
(1.0 )%
(1.0 )%
- 19 -
Net
Sales
The decrease in our consolidated net sales for the three months ended
March 31, 2024 as compared to the same period in 2023 is attributable to lower average sales prices per gallon for both specialty alcohol
and renewable fuel as well as lower average sales prices of essential ingredients due to a lower commodity price environment.
Pekin
Campus Production Segment
Net sales of alcohol from our Pekin Campus production segment declined
by $24.0 million, or 18%, to $108.4 million for the three months ended March 31, 2024 as compared to $132.4 million for the same period
in 2023. Our total volume of production gallons sold increased by 1.3 million gallons, or 2%, to 57.1 million gallons for the three months
ended March 31, 2024 as compared to 55.8 million gallons for the same period in 2023. The decrease of $0.48, or 20%, in the segment’s
average sales price per gallon for the three months ended March 31, 2024 as compared to the same period in 2023 reduced our net sales
from the segment by $26.5 million. With the segment’s average sales price per gallon of $1.90 for the three months ended March 31,
2024, we generated $2.5 million more in net sales from the 1.3 million additional gallons of alcohol sold in the three months ended March
31, 2024 as compared to the same period in 2023.
Net sales of essential ingredients from our Pekin Campus production
segment declined by $16.9 million, or 27%, to $46.7 million for the three months ended March 31, 2024 as compared to $63.6 million for
the same period in 2023. Our total volume of essential ingredients sold declined by 14,300 tons, or 6%, to 212,600 tons for the three
months ended March 31, 2024 from 226,900 tons for the same period in 2023. The decrease of $60.73, or 22%, in the segment’s average
sales price per ton for the three months ended March 31, 2024 as compared to the same period in 2023 reduced our net sales from the segment
by $13.8 million. With the segment’s average sales price per ton of $219.70 for the three months ended March 31, 2024, we generated
$3.1 million less in net sales from the 14,300 fewer tons of essential ingredients sold in the three months ended March 31, 2024 as compared
to the same period in 2023.
Marketing
and Distribution Segment
Net
sales of alcohol from our marketing and distribution segment, excluding intersegment sales, declined by $30.0 million, or 36%, to $54.5
million for the three months ended March 31, 2024 as compared to $84.5 million for the same period in 2023.
Our volume of third-party alcohol sold reported gross by the segment
declined by 4.2 million gallons, or 12%, to 29.7 million gallons for the three months ended March 31, 2024 as compared to 33.9 million
gallons for the same period in 2023. With the segment’s average sales price per gallon of $1.83 for the three months ended March
31, 2024, we realized $7.7 million less in net sales from the 4.2 million fewer gallons of third-party alcohol sold gross in the three
months ended March 31, 2024 as compared to the same period in 2023.
The
$0.66 per gallon, or 27%, decrease in the segment’s average sales price per gallon for the three months ended March 31, 2024 as
compared to the same period in 2023 resulted in a $22.3 million decline in our net sales from third-party fuel-grade ethanol sold by
the segment.
- 20 -
Western
Production Segment
Net sales of alcohol from our Western production segment declined by
$0.7 million, or 3%, to $20.2 million for the three months ended March 31, 2024 as compared to $20.9 million for the same period in 2023.
Our total volume of alcohol sold increased by 3.3 million gallons, or 42%, to 11.2 million gallons for the three months ended March 31,
2024 as compared to 7.9 million gallons for the same period in 2023. With the segment’s average sales price per gallon of $1.80
for the three months ended March 31, 2024, we generated $6.0 million more in net sales from the 3.3 million additional gallons of alcohol
sold in the three months ended March 31, 2024 as compared to the same period in 2023. However, the decrease of $0.84, or 32%, in the segment’s
average sales price per gallon for the three months ended March 31, 2024 as compared to the same period in 2023 reduced our net sales
from the segment by $6.7 million.
Net sales of essential ingredients from our Western production segment
declined by $0.6 million, or 7%, to $7.8 million for the three months ended March 31, 2024 as compared to $8.4 million for the same period
in 2023. Our total volume of essential ingredients sold increased by 28,400 tons, or 39%, to 100,800 tons for the three months ended March
31, 2024 from 72,400 tons for the same period in 2023. With the segment’s average sales price per ton of $77.64 for the three months
ended March 31, 2024, we generated $2.2 million more in net sales from the 28,400 additional tons of essential ingredients sold in the
three months ended March 31, 2024 as compared to the same period in 2023. The decrease of $37.73, or 33%, in our average sales price per
ton for the three months ended March 31, 2024 as compared to the same period in 2023 reduced our net sales of essential ingredients from
the segment by $2.8 million.
Corporate
and other
Net
sales of alcohol from corporate and other declined by $1.1 million, or 27%, to $3.0 million for the three months ended March 31, 2024
as compared to $4.1 million for the same period in 2023. These sales are from Eagle Alcohol’s business.
Cost
of Goods Sold and Gross Profit (Loss)
Our consolidated gross loss declined to a gross
loss of $2.4 million for the three months ended March 31, 2024 from a gross loss of $3.2 million for the same period in 2023, representing
a gross margin of negative 1.0% for the three months ended March 31, 2024 and 2023. With sales volumes relatively flat, our consolidated
gross loss declined due to slightly higher average commodity margins from proportionally lower production input costs despite lower sales
prices, and increased sales of higher-margin specialty alcohol as well as the positive impact of our efforts to increase returns on our
essential ingredients, reduce costs and expand our operating efficiencies.
Three significant additional factors impacted our
gross profit in the first quarter. First, we recognized $4.9 million in incremental costs, compared to $8.6 million for the
same period in 2023, from our natural gas hedging activities, which benefitted us during the cold spike in January but resulted in losses
for the remainder of the quarter due to unseasonably moderate weather conditions and ensuing historically low natural gas prices resulting
from higher natural gas production and supply coupled with lower consumer demand. Second, extreme cold weather conditions in January at
our Pekin Campus restricted barge deliveries and increased standby fees. To manage inventory levels, we transported more product by rail,
a higher cost mode of transportation. Cold weather conditions also required us to shift to lower margin feed products and reduced our
production rates across our Pekin Campus, hindering our ability to produce specialty alcohol at full capacity. Finally, first quarter
production at our Colombia facility was hampered by equipment issues which we addressed by extending the facility’s regularly scheduled
outage in mid-March to install equipment upgrades that will increase reliability and reduce ongoing maintenance costs.
Our repairs and maintenance expense for the first
quarter was $7.5 million, an increase of $1.0 million compared to the same period in 2023. This increase reflects accelerated
repairs and maintenance costs, and we remain on track to achieve our overall estimate of $34 million in repairs and maintenance expenses
for 2024.
Pekin
Campus Production Segment
Our
Pekin Campus production segment’s gross profit, net of intercompany activity, improved by $6.5 million to a gross profit of $4.9
million for the three months ended March 31, 2024 as compared to a gross loss of $1.6 million for the same period in 2023. Of this improvement,
$6.4 million is attributable to higher fuel-grade ethanol margins and $0.1 million is attributable to higher sales volumes.
- 21 -
Marketing
and Distribution Segment
Our
marketing and distribution segment’s gross profit, net of intercompany activity, declined by $0.6 million to a gross profit of
$0.7 million for the three months ended March 31, 2024 as compared to a gross profit of $1.3 million for the same period in 2023. Of
this decline, $0.5 million is attributable to lower margins from sales of third-party fuel-grade ethanol and $0.1 million is attributable
to lower sales volumes for the three months ended March 31, 2024 as compared to the same period in 2023.
Western
Production Segment
Our
Western production segment’s gross profit, net of intercompany activity, declined by $3.7 million to a gross loss of $8.3 million
for the three months ended March 31, 2024 as compared to a gross loss of $4.6 million for the same period in 2023. Of this decline, $1.3
million is attributable to lower renewable fuel margins and $2.4 million is attributable to higher sales volumes of both renewable fuel
and essential ingredients at lower margins.
Corporate
and other
Gross
profit from corporate and other declined by $1.4 million to a gross profit of $0.3 million for the three months ended March 31, 2024
as compared to $1.7 million for the same period in 2023, all of which were from Eagle Alcohol’s business.
Selling,
General and Administrative Expenses
The
following table presents our selling, general and administrative, or SG&A, expenses in dollars and as a percentage of net sales (in
thousands, except percentages):
Three
Months Ended
March
31,
Change
in
2024
2023
Dollars
Percent
Selling,
general and administrative expenses
$ 7,932
$ 7,882
$ 50
0.6 %
Percentage
of net sales
3.3 %
2.5 %
Our SG&A expenses were essentially flat for the three months ended
March 31, 2024 as compared to the same period in 2023. However, as a percentage of net sales, our SG&A expenses increased primarily
due to additional legal and other costs associated with progress on our strategic capital improvement projects.
Interest
Expense, net
The
following table presents our interest expense, net, in dollars and as a percentage of net sales (in thousands, except percentages):
Three
Months Ended
March
31,
Change
in
2024
2023
Dollars
Percent
Interest
expense, net
$ 1,634
$ 1,565
$ 69
4.4 %
Percentage
of net sales
0.7 %
0.5 %
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Our
interest expense, net, increased for the three months ended March 31, 2024 as compared to the same period in 2023. The less than $0.1
million period over period increase in interest expense, net, is primarily due to higher debt balances compared to the prior year period.
Net
Loss Available to Common Stockholders
The
following table presents our net loss available to common stockholders in dollars and as a percentage of net sales (in thousands, except
percentages):
Three
Months Ended
March
31,
Change
in
2024
2023
Dollars
Percent
Net
loss available to Common Stockholders
$ (12,040 )
$ (13,478 )
$ 1,438
(10.7 ) %
Percentage
of net sales
(5.0 )%
(4.3 )%
The
decrease in net loss available to common stockholders is primarily due to lower net sales at negative margins and a decline of $0.6 million
in asset impairments for the three months ended March 31, 2024 as compared to the same period in 2023.
Liquidity
and Capital Resources
During the three months ended March 31, 2024, we funded our operations
primarily from proceeds from cash on hand, cash flow from our operations, and Kinergy’s operating line of credit. In addition to
funding our operations, our capital resources were used to advance our capital improvement projects and make an annual payment for our
acquisition of Eagle Alcohol. As of March 31, 2024, we had $42.1 million in cash, cash equivalents and restricted cash, $25.9 million
available for borrowing under Kinergy’s operating line of credit and $65.0 million that may be available for capital improvement
projects under our Orion term loan, subject to certain conditions. We believe we have sufficient liquidity to meet our anticipated working
capital, debt service and other liquidity needs for the next twelve months from the date of this report.
Quantitative
Year-End Liquidity Status
We
believe that the following amounts provide insight into our liquidity and capital resources. The following selected financial information
should be read in conjunction with our consolidated financial statements and notes to consolidated financial statements included elsewhere
in this report, and the other sections of “Management’s Discussion and Analysis of Financial Condition and Results of Operations”
contained in this report (dollars in thousands).
March
31,
2024
December 31,
2023
Change
Cash, cash equivalents and restricted cash
$ 42,072
$ 45,480
(7.5 )%
Current assets
$ 150,843
$ 168,770
(10.6 )%
Property and equipment, net
$ 248,901
$ 248,748
0.1 %
Current liabilities
$ 55,054
$ 65,288
(15.7 )%
Long-term debt, noncurrent portion
$ 84,069
$ 82,097
2.4 %
Working capital
$ 95,789
$ 103,482
(7.4 )%
Working capital ratio
2.74
2.59
5.8 %
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Restricted
Net Assets
At
March 31, 2024, we had approximately $53.0 million of net assets at our subsidiaries that were not available to be transferred to Alto
Ingredients, Inc. in the form of dividends, distributions, loans or advances due to restrictions contained in our subsidiaries’
credit facilities.
Changes
in Working Capital and Cash Flows
Working
capital declined to $95.8 million at March 31, 2024 from $103.5 million at December 31, 2023 as a result of a decrease of $17.9 million
in current assets, partially offset by a decrease of $10.2 million in current liabilities.
Current assets declined primarily due to a decrease in inventories
from reduced production volumes.
Our current liabilities decreased primarily due to lower accounts payable
and accrued liabilities as a result of timing of payments, and a decrease in derivative liabilities from changes in commodity prices for
open contracts.
Our
cash, cash equivalents and restricted cash declined by $3.4 million due to $6.0 million in cash used in our investing activities,
partially offset by $1.4 million in cash provided by our operating activities and $1.2 million in cash provided by our financing activities.
Cash
provided by our Operating Activities
Our
cash flow provided by our operations was $1.4 million for the three months ended March 31, 2024 as compared to $23.3 million of cash
used in our operating activities for the same period in 2023. Specific factors that contributed to the change in cash provided by our
operating activities include:
● an
increase of $22.0 million related to payments of accounts payable and accrued liabilities
due to their timing; and
● an
increase of $9.9 million related to lower inventories due to reduced production volumes.
These
amounts were partially offset by:
● a
decrease of $5.1 million related to higher period-end commodity prices applicable to our
derivative instruments;
● a
decrease of $1.5 million related to lower accounts receivable balances due to the timing
of collections; and
● a decrease of $1.4 million in net loss due to lower sales volumes at
negative margins.
Cash
used in our Investing Activities
We used $4.6 million in cash during the quarter for capital expenditures
to fund additions to property and equipment and $1.4 million in cash to make contingent purchase price payments for our acquisition of
Eagle Alcohol. Our capital expenditures for the first quarter are in line with our overall $25 million capital expenditure budget for
2024.
Cash
provided by our Financing Activities
Cash provided by our financing activities was $1.2 million for the
three months ended March 31, 2024, which reflects net proceeds of $1.5 million from Kinergy’s operating line of credit, partially
offset by $0.3 million paid in preferred dividends.
- 24 -
Kinergy’s
Operating Line of Credit
Kinergy
maintains an operating line of credit for an aggregate amount of up to $100.0 million. The credit facility matures on November 7, 2027.
Interest accrues under the credit facility at a rate equal to (i) the daily Secured Overnight Financing Rate, plus (ii) a specified
applicable margin ranging from 1.25% to 1.75%. The credit facility’s monthly unused line fee is 0.25% to 0.375% of the amount by
which the maximum credit under the facility exceeds the average daily principal balance during the immediately preceding month. Payments
that may be made by Kinergy to Alto Ingredients, Inc. as reimbursement for management and other services provided by Alto Ingredients,
Inc. to Kinergy are limited under the terms of the credit facility to $1.5 million per fiscal quarter. The credit facility also includes
the accounts receivable of our indirect wholly-owned subsidiary, Alto Nutrients, LLC, or Alto Nutrients, as additional collateral. Payments
that may be made by Alto Nutrients to Alto Ingredients, Inc. as reimbursement for management and other services provided by Alto Ingredients,
Inc. to Alto Nutrients are limited under the terms of the credit facility to $0.5 million per fiscal quarter. Alto Nutrients markets
our essential ingredients and also provides raw material procurement services to our subsidiaries. In addition, the amount of cash distributions
that Kinergy or Alto Nutrients may make to us is also limited to up to 75% of excess cash flow.
For
all monthly periods in which excess borrowing availability falls below a specified level, Kinergy and Alto Nutrients must collectively
maintain a fixed-charge coverage ratio (calculated as a twelve-month rolling earnings before interest, taxes, depreciation and amortization
divided by the sum of interest expense, capital expenditures, principal payments of indebtedness, indebtedness from capital leases and
taxes paid during such twelve-month rolling period) of at least 1.1 and are prohibited from incurring certain additional indebtedness
(other than specific intercompany indebtedness). The obligations of Kinergy and Alto Nutrients under the credit facility are secured
by all of our tangible and intangible assets.
We
believe Kinergy and Alto Nutrients are in compliance with the fixed-charge coverage ratio covenant as of the filing of this report. The
following table sets forth the fixed-charge coverage ratio financial covenant and the actual results for the periods presented:
Three
Months Ended
March 31,
Years Ended
December 31,
2024
2023
2023
2022
Fixed-Charge Coverage
Ratio Requirement
1.10
1.10
1.10
1.10
Actual
4.66
3.89
5.22
3.54
Excess
3.56
2.79
4.12
2.44
Alto
Ingredients, Inc. has guaranteed all of Kinergy’s obligations under the credit facility. As of March 31, 2024, Kinergy had an outstanding
balance of $32.2 million and $25.9 million of unused borrowing availability under the credit facility.
Orion
Term Loan
On
November 7, 2022, we entered into a credit agreement with certain funds managed by Orion Infrastructure Capital, or Lenders, under which
the Lenders extended a senior secured credit facility in the amount of up to $125.0 million, or Term Loan. The Term Loan is secured by
a first priority lien on certain of our assets and a second priority lien on certain assets of Kinergy and Alto Nutrients.
- 25 -
The
Lenders agreed to advance to us up to $125.0 million upon the satisfaction of certain conditions. Interest accrues on the
unpaid principal amount of the Term Loan at a fixed rate of 10% per annum. The Term Loan matures on November 7, 2028, or earlier
upon acceleration.
We must prepay amounts outstanding under the Term Loan on a semi-annual
basis in an amount equal to a percentage of our excess cash flow based on a specified leverage ratio, as follows: (i) if our leverage
ratio is greater than or equal to 3.0x, then the mandatory prepayment amount will equal 100% of our excess cash flow, (ii) if our leverage
ratio is less than 3.0x and greater than or equal to 1.5x, then the mandatory prepayment amount will equal 50% of our excess cash flow,
and (iii) if our leverage ratio is less than 1.5x, then the mandatory prepayment amount will equal 25% of our excess cash flow.
As
of March 31, 2024, the principal amount outstanding under the Term Loan was $60,000,000.
Other
Cash Obligations
As
of March 31, 2024, we had future commitments for certain capital projects totaling $10.8 million. These commitments are scheduled to
be satisfied through 2024.
In
connection with our acquisition of Eagle Alcohol, we committed to contingent payments of up to $4.1 million in cash over the next two
years if certain targets are met.