Item 1. Business
Item
1. Business.
Business Overview
We are a leading producer and marketer
of specialty alcohols and essential ingredients, and the largest producer of specialty alcohols in the United States based on
annualized volumes.
We operate seven alcohol production facilities.
Three of our production facilities are located in the Midwestern state of Illinois and four of our facilities are located in the
Western states of California, Oregon and Idaho. We have an annual alcohol production capacity of 450 million gallons. We market
all of the alcohols produced at our facilities as well as fuel-grade ethanol produced by third parties. In 2020, we marketed over
500 million gallons combined of our own alcohols as well as fuel-grade ethanol produced by third parties, and nearly 1.5 million
tons of essential ingredients on a dry matter basis. Our business consists of three reportable segments: two production segments
and a marketing segment.
Our mission is to expand our business as
a leading producer and marketer of specialty alcohols and essential ingredients. We intend to accomplish this goal in part by
investing in our specialized and higher value specialty alcohol production and distribution infrastructure, expanding production
in high-demand essential ingredients, expanding and extending the sale of our products into new regional and international markets,
building efficiencies and economies of scale and by capturing a greater portion of the value stream.
Production Segments
We produce specialty alcohols, fuel-grade
ethanol and essential ingredients, focusing on four key markets: Health, Home & Beauty ; Food & Beverage ;
Essential Ingredients ; and Renewable Fuels . Products for the Health, Home & Beauty market include specialty
alcohols used in mouthwash, cosmetics, pharmaceuticals, hand sanitizers, disinfectants and cleaners. Products for the Food &
Beverage markets include grain neutral spirits used in alcoholic beverages and vinegar as well as corn germ used for corn oils.
Products for Essential Ingredients markets include yeast, corn gluten and distillers grains used in commercial animal feed and
pet foods. Our Renewable Fuels products include fuel-grade ethanol and distillers corn oil used as a feedstock for renewable diesel
fuel.
We produce our alcohols and essential ingredients
at our production facilities described below. Our production facilities located in the Midwest are in the heart of the Corn Belt,
benefit from low-cost and abundant feedstock and enjoy logistical advantages that enable us to provide our products to both domestic
and international markets via truck, rail or barge. Our production facilities located on the West Coast are near their respective
fuel and feed customers, offering significant timing, transportation cost and logistical advantages.
We are currently operating at approximately
64% of our estimated maximum annual production capacity. Our Magic Valley, Stockton and Madera facilities are currently idled.
As market conditions change, we may increase, decrease or idle production at one or more operating facilities or resume operations
at any idled facility.
Annual Production Capacity
(estimated, in gallons)
Production Facility
Location
Fuel-Grade Ethanol
Specialty Alcohol
Pekin Campus
Pekin, IL
110,000,000
140,000,000
Magic Valley
Burley, ID
60,000,000
—
Columbia
Boardman, OR
40,000,000
—
Stockton
Stockton, CA
60,000,000
—
Madera
Madera, CA
40,000,000
—
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Marketing Segment
We market all of the alcohols and essential
ingredients we produce at our facilities. We also market fuel-grade ethanol produced by third parties.
We have extensive and long-standing customer
relationships, both domestic and international, for our specialty alcohols and essential ingredients. These customers include
producers and distributors of ingredients for cosmetics, sanitizers and related products, distilled spirits producers, food products
manufacturers, producers of personal health/consumer health and personal care hygiene products, and global trading firms.
Our fuel-grade ethanol customers are located
throughout the Western and Midwestern United States and consist of integrated oil companies and gasoline marketers who blend fuel-grade
ethanol into gasoline. Our customers depend on us to provide a reliable supply of fuel-grade ethanol and manage the logistics
and timing of delivery with very little effort on their part. Our customers collectively require fuel-grade ethanol volumes in
excess of the supplies we produce at our facilities. We secure additional fuel-grade ethanol supplies from third-party fuel-grade
ethanol plants in California and other third-party suppliers in the Midwest where a majority of fuel-grade ethanol producers are
located. We arrange for transportation, storage and delivery of fuel-grade ethanol purchased by our customers through our agreements
with third-party service providers in the Western United States as well as in the Midwest from a variety of sources.
We market our essential ingredient feed
products to dairies and feedlots, in many cases located near our production facilities. These customers use our feed products
for livestock as a substitute for corn and other sources of starch and protein. We sell our corn oil to poultry and biodiesel
customers. We do not market essential ingredients from other producers.
See “Note 4 – Segments”
to our Notes to Consolidated Financial Statements included elsewhere in this report for financial information about our business
segments.
Company History
We are a Delaware corporation formed in
February 2005. Our common stock trades on The Nasdaq Capital Market under the symbol “ALTO”. Our Internet website
address is http://www.altoingredients.com . Information contained on our website is not part of this Annual Report on Form
10-K. Our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K and any amendments to such
reports filed with or furnished to the Securities and Exchange Commission and other Securities and Exchange Commission filings
are available free of charge through our website as soon as reasonably practicable after the reports are electronically filed
with, or furnished to, the Securities and Exchange Commission.
Business Strategy
Our goal is to expand our business as a
leading producer and marketer of specialty alcohols and essential ingredients. The key elements of our business and growth strategy
to achieve this objective include:
● Focus on our customer relationships. We have repositioned
our business to focus on specialty alcohols and essential ingredients. As a result, our
business is service-oriented and focused on specialty products compared to a price-oriented
business focused on commodity products. We strive to make our business ever more customer-centric
to enable our premium services to support premium prices and new differentiated and higher-margin
products.
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● Expand product offerings. We are pursuing initiatives
to broaden our product offerings to appeal to a wider range of customers and uses in
our key markets. For example, we have secured ISO 9001, ICH Q7 and EXCiPACT certifications.
These certifications appeal to customers with stringent quality demands and enable us
to offer alcohol certified for use as an active pharmaceutical ingredient, or API, and
as an excipient—an inactive component of a drug or medication, such as solvents,
carriers or tinctures—in the pharmaceutical industry. We are reviewing additional
certifications and product positioning within our key markets to expand the range of
customers we serve and the uses our products support.
● Implement new equipment and technologies. We are
evaluating and plan to implement new equipment and technologies to increase our production
yields, improve our operating efficiencies and reliability, reduce our overall carbon
footprint, diversify our products and revenues, and increase our profitability as financial
resources and market conditions justify these investments.
● Sell or repurpose underperforming production assets.
We are pursuing the sale of our production facilities located in Stockton and Madera,
California. We are also evaluating the sale or repurposing of other underperforming fuel-grade
ethanol production assets. We have idled certain underperforming production facilities
and intend to restart production at those facilities only when economic prospects indicate
a level of production margins sufficient to justify resuming production. We may repurpose
one or more underperforming production facilities to shift production to specialty alcohols
if market demand justifies the expense. We are also exploring other potential repositioning
activities, including an expansion into new markets such as essential oils and CBD oils,
high protein development and protein pelletizing.
● Evaluate and pursue strategic opportunities . We
are examining opportunities to expand our business such as joint ventures, strategic
partnerships, synergistic acquisitions and other opportunities. We intend to pursue these
opportunities as financial resources and business prospects make these opportunities
desirable.
Competitive Strengths
We are the largest producer of specialty
alcohols in the United States based on annualized volumes. We believe that our competitive strengths include:
● Our customer and supplier
relationships . We have extensive and long-standing close customer and supplier
relationships, both domestic and international, for our specialty alcohols and essential
ingredients. We have an excellent reputation for developing specialty alcohols under
stringent quality control standards, particularly at our Pekin, Illinois campus, or Pekin
Campus. Our quality management systems are supported by ISO 9001, ICH Q7 and EXCiPACT
certifications which are viewed by our customers as important attestations of our quality
control standards.
● Barriers to entry . Our production facilities use
specialized equipment, technologies and processes to achieve stringent quality controls,
lower operating costs, higher yields, and efficient production of alcohols and essential
ingredients. Our specialized equipment, technologies and processes, together with our
quality management certifications, strict regulatory requirements, and close customer
and supplier relationships create significant barriers to entry to new market participants.
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● Our experienced management . Our senior management
team has a proven track record with significant operational and financial expertise and
many years of experience in the alcohol production industry. Our senior executives have
successfully navigated a wide variety of business and industry-specific challenges and
deeply understand the business of successfully producing and marketing specialty alcohols
and essential ingredients.
● The strategic location of our Midwest production facilities .
We operate three distinct but integrated production facilities at our Pekin Campus in
the Midwest. We are able to participate from that location in the largest regional specialty
alcohol market in the United States as well as international markets. In addition:
● Our Midwest location enhances our overall hedging opportunities
with a greater correlation to the highly-liquid physical and paper markets in Chicago.
● Our Midwest location provides excellent logistical access
via rail, truck and barge. In particular, barge access via the Illinois River to the
Mississippi River enables us to efficiently bring our products to international markets.
● The relatively unique wet milling process at one of our production facilities at our Pekin Campus allows us to extract
the highest use and value from each component of the corn kernel. As a result, the wet milling process generates a higher
level of cost recovery from corn than that produced at a dry mill.
● Our Midwest location allows us deep market insight and engagement
in major fuel-grade ethanol and feed markets, thereby improving pricing opportunities.
We believe that these competitive strengths
will help us attain our goal of expanding our business as a leading producer and marketer of specialty alcohols and essential
ingredients.
Overview of Our Key Markets and Market Opportunity
We produce specialty alcohols, fuel-grade
ethanol and essential ingredients, focusing on four key markets: Health, Home & Beauty ; Food & Beverage ;
Essential Ingredients ; and Renewable Fuels .
Health, Home & Beauty
Our products for the health, home and beauty markets include
specialty alcohols used in mouthwash, cosmetics, pharmaceuticals, hand sanitizers, disinfectants and cleaners. We offer a variety
of specialty alcohols for the health, home and beauty markets, depending on usage and regulatory requirements, including API-grade,
United States Pharmacopeia, or USP, -grade ethyl alcohols, and industrial-grade ethyl alcohol.
In 2020 we expanded our range of available
product offerings within the health, home and beauty markets through quality management systems certifications. We have ISO 9001,
ICH Q7 and EXCiPACT certifications at a key production facility at our Pekin Campus, all of which are viewed as important attestations
of quality control standards. In particular, our ICH Q7 certification qualifies our specialty alcohols for use as an API, and our EXCiPACT certification qualifies our specialty alcohols for use as an excipient in the pharmaceutical industry.
These certifications enable us to offer products to a wider group of customers and generally at more profitable margins.
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Food & Beverage
Our products for the food and beverage
market include specialty alcohols used in alcoholic beverages, flavor extracts and vinegar as well as corn germ used for corn
oils and carbon dioxide, or CO 2 , used for beverage carbonation and dry ice. The principal specialty alcohol we offer
for alcoholic beverages and vinegar is our grain neutral spirits, or GNS, alcohol.
We believe the key drivers in the food
and beverage market include consumer preferences for the social currency of brand authenticity and heritage; consumers seeking
unique and personalized experiences; younger adults drawn to the caché of luxury brands, including super-premium spirits;
improved consumer access to spirits products; the growth of craft distillers; and the ability to meet wide-ranging consumer preferences
through a broad diversity of spirits categories and cocktails.
Essential Ingredients
Our essential ingredients products include
dried yeast, corn gluten meal, corn gluten feed, and distillers grains and liquid feed used in commercial animal feed and pet
foods. The raw materials for our essential ingredients products are generated as co-products from our production of alcohols.
These co-products are further manufactured, altered and refined into our essential ingredients products, including for special
customer applications.
Many of our essential ingredients are used
in a variety of food products to affect their nutrition, including protein and fat content, as well as other product attributes
such as taste, texture, palatability and stability. Our high quality and high purity manufacturing enable our customers to use
some of our essential ingredients in human foods while others are used in pet foods and animal feed. See “—Overview
of Distillers Grains Market”.
We expect the essential ingredients market
to grow significantly due to global demand for higher-grade protein feed, such as feed used in fisheries and other applications.
Renewable Fuels
Our renewable fuels products include fuel-grade
ethanol used as transportation fuel and distillers corn oil used as a biodiesel feedstock. Our renewable fuels business is supported
by our own production of fuel-grade ethanol as well as fuel-grade ethanol produced by third parties.
Renewable fuels, primarily fuel-grade ethanol,
are used for a variety of purposes, including as octane enhancers for premium gasoline and to enable refiners to produce greater
quantities of lower octane blend stock; for fuel blending to extend fuel supplies and reduce reliance on crude oil and refined
products; and to comply with a variety of governmental programs, in particular, the national Renewable Fuel Standard, or RFS,
which was enacted to promote alternatives to fossil fuels. Under the RFS, the mandated use of all renewable fuels rises incrementally
and peaks at 36.0 billion gallons by 2022, of which 15.0 billion gallons are required from conventional, or corn-based, ethanol.
The RFS allows the Environmental Protection Agency, or EPA, to adjust the annual requirement based on certain facts and circumstances.
See “—Governmental Regulation”.
According to the Renewable Fuels Association,
the domestic fuel-grade ethanol industry produced 13.8 billion gallons of ethanol in 2020. According to the United States Department
of Energy, total annual gasoline consumption in the United States is approximately 123.5 billion gallons and total annual fuel-grade
ethanol consumption represented approximately 11% of this amount in 2020. We anticipate that increased transportation and economic
activity as the coronavirus pandemic subsides together with continued limited opportunities for gasoline refinery expansions and
the growing importance of reducing CO 2 emissions through the use of renewable fuels will generate additional growth
in the demand for fuel-grade ethanol.
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Overview of Alcohol Production Process
Alcohol production from starch- or sugar-based
feedstock is a highly-efficient process. Modern alcohol production requires large amounts of corn, or other high-starch grains,
and water as well as chemicals, enzymes and yeast, and denaturants including unleaded gasoline or liquid natural gas, in addition
to natural gas and electricity.
Dry Milling Process
In the dry milling process, corn or other
high-starch grain is first ground into meal, then slurried with water to form a mash. Enzymes are added to the mash to convert
the starch into dextrose, a simple sugar. Ammonia is added for acidic (pH) control and as a nutrient for the yeast. The mash is
processed through a high temperature cooking procedure, which reduces bacteria levels prior to fermentation. The mash is then
cooled and transferred to fermenters, where yeast is added and the conversion of sugar to alcohol and CO 2 begins.
After fermentation, the resulting “beer”
is transferred to distillation, where the alcohol is separated from the residual “stillage”. The resulting alcohol
is concentrated to 190 proof using conventional distillation methods and then is dehydrated to approximately 200 proof, representing
100% alcohol levels, in a molecular sieve system. For fuel-grade ethanol, the resulting anhydrous alcohol is then blended with
approximately 2.5% denaturant, which is usually gasoline, and is then ready for shipment to renewable fuels markets.
The residual stillage is separated into
a coarse grain portion and a liquid portion through a centrifugation process. The soluble liquid portion is concentrated to about
40% dissolved solids by an evaporation process. This intermediate state is called condensed distillers solubles, or syrup. The
coarse grain and syrup portions are then mixed to produce wet distillers grains, or WDG, or can be mixed and dried to produce
dried distillers grains with solubles, or DDGS. Both WDG and DDGS are high-protein animal feed products.
Wet Milling Process
In the wet milling process, corn or other
high-starch grain is first soaked or “steeped” in water for 24 – 48 hours to separate the grain into its many
components. After steeping, the grain slurry is processed first to separate the grain germ, from which the grain oil can be further
separated. The remaining fiber, gluten and starch components are further separated and sold.
The steeping liquor is concentrated in
an evaporator. The concentrated product, called heavy steep water, is co-dried with the fiber component and is then sold as gluten
feed. The gluten component is filtered and dried to produce gluten meal.
The starch and any remaining water from
the mash is then processed into alcohol or dried and processed into corn syrup. The fermentation process for alcohol at this stage
is similar to the dry milling process.
Overview of Distillers Grains Market
Distillers grains are produced as a co-product
of alcohol production and are valuable components of feed rations primarily to dairies and beef cattle markets, both nationally
and internationally. Our plants produce both WDG and DDGS. WDG is sold to customers proximate to the plants and DDGS is delivered
by truck, rail and barge to customers in domestic and international markets. Producing WDG also allows us to use up to one-third
less process energy, thus reducing production costs and lowering the carbon footprint of our production facilities.
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Historically, the market price for distillers
grains has generally tracked the value of corn. We believe that the market price of WDG and DDGS is determined by a number of
factors, including the market value of corn, soybean meal and other competitive ingredients, the performance or value of WDG and
DDGS in a particular feed formulation and general market forces of supply and demand, including export markets for these co-products.
The market price of distillers grains is also often influenced by nutritional models that calculate the feed value of distillers
grains by nutritional content, as well as reliability of consistent supply.
Customers
We market and sell through our wholly-owned
subsidiary, Kinergy Marketing LLC, or Kinergy, all of the alcohols we produce. Kinergy also markets fuel-grade ethanol produced
by third parties. We market and sell through our wholly-owned subsidiary, Alto Nutrients, LLC, all of the essential ingredients
we produce.
We have extensive and long-standing customer
relationships, both domestic and international, for our specialty alcohols and essential ingredients. These customers include
producers and distributors of ingredients for cosmetics, sanitizers and related products, distilled spirits producers, food products
manufacturers, producers of personal health/consumer health and personal care hygiene products, and global trading firms.
Our fuel-grade ethanol customers are located
throughout the Western and Midwestern United States and consist of integrated oil companies and gasoline marketers who blend fuel-grade
ethanol into gasoline. Our customers depend on us to provide a reliable supply of fuel-grade ethanol and manage the logistics
and timing of delivery with very little effort on their part. Our customers collectively require fuel-grade ethanol volumes in
excess of the supplies we produce at our facilities. We secure additional fuel-grade ethanol supplies from third-party fuel-grade
ethanol plants in California and other third-party suppliers in the Midwest where a majority of fuel-grade ethanol producers are
located. We arrange for transportation, storage and delivery of fuel-grade ethanol purchased by our customers through our agreements
with third-party service providers in the Western United States as well as in the Midwest from a variety of sources.
We market our essential ingredient feed
products to dairies and feedlots, in many cases located near our production facilities. These customers use our feed products
for livestock as a substitute for corn and other sources of starch and protein. We sell our corn oil to poultry and biodiesel
customers. We do not market essential ingredients from other producers.
Our Pekin Campus production segment generated
$330.4 million and $343.6 million in net sales for the years ended December 31, 2020 and 2019, respectively, from the sale of
alcohols. Our Pekin Campus production segment generated $130.3 million and $139.0 million in net sales for the years ended December
31, 2020 and 2019, respectively, from the sale of essential ingredients.
During 2020 and 2019, our Pekin Campus
production segment sold an aggregate of approximately 193.9 million and 218.5 million gallons of alcohols and 829,000 and 913,000
tons of essential ingredients, respectively, on a dry matter basis.
Our other production segment generated
$137.7 million and $455.3 million in net sales for the years ended December 31, 2020 and 2019, respectively, from the sale of
alcohols. Our other production segment generated $40.9 million and $130.0 million in net sales for the years ended December 31,
2020 and 2019, respectively, from the sale of essential ingredients.
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During 2020 and 2019, our other production
segment sold an aggregate of approximately 78.0 million and 272.5 million gallons of alcohols and 619,000 and 1,908,000 tons of
essential ingredients, respectively, on a dry matter basis.
Our marketing segment generated $257.7
million and $356.9 million in net sales for the years ended December 31, 2020 and 2019, respectively, from the sale of alcohols.
During 2020 and 2019, we produced or purchased
from third parties and resold an aggregate of 536.3 million and 819.4 million gallons of alcohols to approximately 65 and 109
customers, respectively. For 2020 and 2019, sales to our two largest customers, Chevron Products USA and Valero Energy Corporation
represented an aggregate of approximately 14% and 24%, of our net sales, respectively. For 2020 and 2019, sales to each of our
other customers represented less than 10% of our net sales.
Suppliers
Production Segments
Our production operations depend upon various
raw materials suppliers, including suppliers of corn, natural gas, electricity and water. The cost of corn is the most important
variable cost associated with our alcohol production. We source corn for our plants using standard contracts, including spot purchase,
forward purchase and basis contracts. When resources are available, we seek to limit the exposure of our production operations
to raw material price fluctuations by purchasing forward a portion of our corn requirements on a fixed price basis and by purchasing
corn and other raw materials futures contracts.
During 2020 and 2019, purchases of corn
from our two largest suppliers represented an aggregate of approximately 25% and 40% of our total corn purchases, respectively,
for those periods. Purchases from each of our other corn suppliers represented less than 10% of total corn purchases in each of
2020 and 2019.
Marketing Segment
Our marketing operations cover alcohols
and essential ingredients we produce but also depend upon various third-party producers of fuel-grade ethanol. In addition, we
provide transportation, storage and delivery services through third-party service providers with whom we have contracted to receive
fuel-grade ethanol at agreed upon locations from our third-party suppliers and to store and/or deliver the ethanol to agreed-upon
locations on behalf of our customers. These contracts generally run from year-to-year, subject to termination by either party
upon advance written notice before the end of the then current annual term.
During 2020 and 2019, we purchased and
resold from third parties an aggregate of approximately 163 million and 213 million gallons, respectively, of fuel-grade ethanol.
During 2020 and 2019, purchases of fuel-grade
ethanol from our two largest third-party suppliers represented 54% and 35%, respectively, of our total third-party ethanol purchases
for each of those periods. Purchases from each of our other third-party ethanol suppliers represented less than 10% of total third-party
ethanol purchases in each of 2020 and 2019.
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Production Facilities
We operate seven production facilities.
Three of our production facilities are located in the Midwestern state of Illinois and four of our facilities are located in the
Western states of California, Oregon and Idaho. We have a combined annual alcohol production capacity of 450 million gallons.
Our Magic Valley, Stockton and Madera facilities are currently idled. As market conditions change, we may increase, decrease or
idle production at one or more operating facilities or resume operations at any idled facility. The tables below provide an overview
of our seven production facilities.
Pekin Campus Production Facilities
Pekin
Wet Facility
Pekin
Dry Facility
Pekin
ICP Facility
Location
Pekin, IL
Pekin, IL
Pekin, IL
Operating status
Operating
Operating
Operating
Approximate maximum annual alcohol production
capacity (in millions of gallons)
100
60
90
Approximate maximum annual specialty alcohol production capacity
(in millions of gallons)*
74
—
66
Production milling process
Wet
Dry
Dry
Primary energy source
Natural Gas
Natural Gas
Natural Gas
* Included in approximate maximum annual
alcohol production capacity.
Western Production Facilities
Madera
Facility
Columbia
Facility
Magic Valley
Facility
Stockton
Facility
Location
Madera, CA
Boardman, OR
Burley, ID
Stockton, CA
Operating status
Idled
Operating
Idled
Idled
Approximate maximum annual fuel-grade ethanol
production capacity (in millions of gallons)
40
40
60
60
Production milling process
Dry
Dry
Dry
Dry
Primary energy source
Natural Gas
Natural Gas
Natural Gas
Natural Gas
Commodity Risk Management
We employ various risk mitigation techniques.
For example, we may seek to mitigate our exposure to commodity price fluctuations by purchasing forward a portion of our corn
and natural gas requirements through fixed-price or variable-price contracts with our suppliers, as well as entering into derivative
contracts for fuel-grade ethanol, corn and natural gas. To mitigate fuel-grade ethanol inventory price risks, we may sell a portion
of our production forward under fixed- or index-price contracts, or both. We may hedge a portion of the price risks by selling
exchange-traded futures contracts. Proper execution of these risk mitigation strategies can reduce the volatility of our gross
profit margins.
Specialty alcohols have relatively low
price volatility and are usually priced at significant premiums to fuel-grade ethanol. The market price of fuel-grade ethanol
is volatile, however, and subject to large fluctuations. Given the nature of our business, we cannot effectively hedge against
extreme volatility or certain market conditions. For example, fuel-grade ethanol prices, as reported by the Chicago Board of Trade,
or CBOT, ranged from $0.81 to $1.62 per gallon during 2020 and from $1.25 to $1.70 per gallon during 2019; and corn prices, as
reported by the CBOT, ranged from $3.03 to $4.84 per bushel during 2020 and from $3.41 to $4.55 per bushel during 2019.
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Marketing Arrangements
We market all the alcohols and essential
ingredients produced at our facilities. In addition, we have exclusive fuel-grade ethanol marketing arrangements with two third-party
ethanol producers, Calgren Renewable Fuels, LLC and Aemetis Advanced Fuels Keyes, Inc., to market and sell their entire fuel-grade
ethanol production volumes. Calgren Renewable Fuels, LLC owns and operates a fuel-grade ethanol production facility in Pixley,
California with annual production capacity of 55 million gallons. Aemetis Advanced Fuels Keyes, Inc. owns and operates a fuel-grade
ethanol production facility in Keyes, California with annual production capacity of 60 million gallons.
Competition
We are the largest producer of specialty
alcohols in the United States based on annualized volumes.
Other significant producers of specialty
alcohols in the United States are Archer-Daniels-Midland Company, MGP Ingredients, Inc., Grain Processing Corporation, CIE and
Greenfield Global Inc., which collectively make up a significant majority of the total installed specialty alcohol production
capacity in the United States along with many smaller producers.
The largest producers of fuel-grade ethanol
in the United States are POET, LLC, Valero Renewable Fuels Company, LLC, Archer-Daniels-Midland Company, Green Plains Inc. and
Flint Hills Resources, collectively with approximately 41% of the total installed fuel-grade ethanol production capacity in the
United States. In addition, there are many mid-sized fuel-grade ethanol producers with several plants under ownership, smaller
producers with one or two plants, and several fuel-grade ethanol marketers that create significant competition. Overall, we believe
there are over 200 fuel-grade ethanol production facilities in the United States with a total installed production capacity of
approximately 17.4 billion gallons and many brokers and marketers with whom we compete for sales of fuel-grade ethanol and its
co-products.
Our fuel-grade ethanol also competes on
a global market against production from other countries, such as Brazil, which may have lower production costs than United States
producers. Lower feedstock input costs such as sugarcane used in Brazil as compared to corn used in the Unites States may give
foreign producers a competitive advantage. In addition, fuel-grade ethanol from sugarcane feedstock qualifies as an advanced biofuel,
unlike corn ethanol, allowing required parties to economically satisfy an advanced biofuel standard. Moreover, new products and
production technologies are under continuous development, many of which, if adopted by competitors, could harm ability to compete.
We believe that our competitive strengths include our customer and supplier relationships, the barriers to entry to our most profitable
lines of business—including our modern technologies at our production facilities—our experienced management, and the
strategic location of our Midwest production facilities. We believe that these advantages will help us to attain our goal to expand
our business as a leading producer and marketer of specialty alcohols and essential ingredients. See “—Competitive
Strengths”.
Governmental Regulation
Our business is subject to a wide range
of federal, state and local laws and regulations directed at protecting public health and the environment, including those promulgated
by the Occupational Safety and Health Administration, or OSHA, the U.S. Food and Drug Administration, or FDA, the EPA, and numerous
state and local authorities. These laws, their underlying regulatory requirements and their potential enforcement, some of which
are described below, impact, or may impact, nearly every aspect of our operations, including our production of alcohols (including
distillation), our production of essential ingredients, our storage facilities, and our water usage, waste water discharge, disposal
of hazardous wastes and emissions, and other matters pertaining to our existing and proposed business by imposing:
● restrictions on our existing and proposed operations and/or
the need to install enhanced or additional controls;
● special requirements applicable to food and drug additives;
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● the need to obtain and comply with permits and authorizations;
● liability for exceeding applicable permit limits or legal
requirements, in some cases for the remediation of contaminated soil and groundwater
at our production facilities, contiguous and adjacent properties and other properties
owned and/or operated by third parties; and
● other specifications for the specialty alcohols and essential
ingredients we produce and market.
In addition, some governmental regulations
are helpful to our production and marketing business. The fuel-grade ethanol industry in particular is supported by federal and
state mandates and environmental regulations that favor the use of fuel-grade ethanol in motor fuel blends in North America. Some
of the governmental regulations applicable to our production and marketing business are briefly described below.
Food and Drug Regulation
Our products for the Health, Home &
Beauty, Food & Beverage and some Essential Ingredients markets are subject to regulation by the FDA as well as similar state
agencies. Under the Federal Food, Drug, and Cosmetic Act, or FDCA, the FDA regulates the processing, formulation, safety, manufacture,
packaging, labeling and distribution of food ingredients, vitamins and cosmetics. Many of the FDA’s and FDCA’s rules
and regulations apply directly to us as well as indirectly through their application in our
customers’ products. To be properly marketed and sold in the United States, a relevant product must be generally recognized
as safe, approved and not adulterated or misbranded under the FDCA and relevant regulations issued under the FDCA. The FDA has
broad authority to enforce the provisions of the FDCA. Failure to comply with the laws and regulations of the FDA or similar state
agencies could prevent us from selling certain of our products or subject us to liability.
Renewable Fuels Energy Legislation
Under the RFS, the mandated use of all
renewable fuels, including fuel-grade ethanol, rises incrementally and peaks at 36.0 billion gallons by 2022, of which 15.0 billion
gallons are required from conventional, or corn-based, ethanol. Under the provisions of the Energy Independence and Security Act
of 2007, the EPA has the authority to waive the mandated RFS requirements in whole or in part. To grant a waiver, the EPA administrator
must determine, in consultation with the Secretaries of Agriculture and Energy, that there is inadequate domestic renewable fuel
supply or implementation of the requirement would severely harm the economy or environment of a state, region or the United States
as a whole.
Various bills in Congress introduced from
time to time are also directed at altering existing renewable fuels energy legislation, but none has passed in recent years. Some
legislative bills are directed at halting or reversing expansion of, or even eliminating, the renewable fuel program, while other
bills are directed at bolstering the program or enacting further mandates or grants that would support the renewable fuels industry.
The EPA has allowed fuel and fuel-additive
manufacturers to introduce into commercial gasoline that contains greater than 10% fuel-grade ethanol by volume, up to 15% fuel-grade
ethanol by volume, or E15, for vehicles from model year 2001 and beyond. Commercial sale of E15 has begun in a majority of states,
and the EPA has enacted a rule allowing for year-round use of E15.
Various states including California, Oregon
and Washington, and other regions such as the Canadian province of British Columbia, have implemented low-carbon fuel standards
focused on reducing the carbon intensity of transportation fuels. Blending fuel-grade ethanol into gasoline is one of the primary
means of attaining these goals.
Additional Environmental Regulations
In addition to the governmental regulations
applicable to the alcohol production and marketing industry described above, our business is subject to additional federal, state
and local environmental regulations, including regulations established by the EPA and state regulatory agencies related to water
quality and air pollution control. We cannot predict the manner or extent to which these regulations will harm or help our business
or the alcohol production and marketing industry in general.
Employees
As of March 25, 2021, we had approximately
370 employees, including 369 full-time employees. We believe that our employees are highly-skilled, and our success will depend
in part upon our ability to retain our employees and attract new qualified employees, many of whom are in great demand. Approximately
51% of our employees are presently represented by a labor union and covered by a collective bargaining agreement. We have never
had a work stoppage or strike and we consider our relations with our employees to be good.
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