Item 1. Financial Statements
Item 1. Financial Statements
ROGERS CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
(Dollars and shares in thousands, except per share amounts)
Three Months Ended Nine Months Ended
September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Net sales $ 247,231 $ 238,263 $ 747,467 $ 702,434
Cost of sales 169,167 146,609 497,491 431,448
Gross margin 78,064 91,654 249,976 270,986
Selling, general and administrative expenses 50,653 47,886 164,496 135,258
Research and development expenses 9,140 7,531 25,450 22,195
Restructuring and impairment charges 373 1,007 1,119 3,260
Other operating (income) expense, net ( 578 ) 1,431 ( 2,852 ) 3,536
Operating income 18,476 33,799 61,763 106,737
Equity income in unconsolidated joint ventures 1,162 1,773 4,237 5,884
Pension settlement charges — ( 534 ) — ( 534 )
Other income (expense), net 977 ( 469 ) 1,563 3,738
Interest expense, net ( 2,942 ) ( 441 ) ( 5,559 ) ( 1,452 )
Income before income tax expense 17,673 34,128 62,004 114,373
Income tax expense 2,835 8,999 12,683 29,371
Net income $ 14,838 $ 25,129 $ 49,321 $ 85,002
Basic earnings per share $ 0.79 $ 1.34 $ 2.62 $ 4.54
Diluted earnings per share $ 0.78 $ 1.33 $ 2.60 $ 4.51
Shares used in computing:
Basic earnings per share 18,818 18,740 18,804 18,727
Diluted earnings per share 18,999 18,874 18,997 18,831
The accompanying notes are an integral part of the condensed consolidated financial statements.
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ROGERS CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
(Unaudited)
(Dollars in thousands)
Three Months Ended Nine Months Ended
September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Net income $ 14,838 $ 25,129 $ 49,321 $ 85,002
Foreign currency translation adjustment ( 35,035 ) ( 8,126 ) ( 80,383 ) ( 18,627 )
Pension and other postretirement benefits:
Actuarial net loss incurred, net of tax (Note 4) — — ( 15 ) —
Amortization of loss, net of tax (Note 4) 87 52 260 173
Other comprehensive income (loss) ( 34,948 ) ( 8,074 ) ( 80,138 ) ( 18,454 )
Comprehensive income (loss) $ ( 20,110 ) $ 17,055 $ ( 30,817 ) $ 66,548
The accompanying notes are an integral part of the condensed consolidated financial statements.
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ROGERS CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF FINANCIAL POSITION
(Unaudited)
(Dollars and shares in thousands, except par value )
September 30, 2022 December 31, 2021
Assets
Current assets
Cash and cash equivalents $ 236,461 $ 232,296
Accounts receivable, less allowance for credit losses of $ 1,227 and $ 1,223
162,929 163,092
Contract assets 41,809 36,610
Inventories 173,610 133,384
Prepaid income taxes 4,008 1,921
Asbestos-related insurance receivables, current portion 3,361 3,176
Other current assets 15,500 13,586
Total current assets 637,678 584,065
Property, plant and equipment, net of accumulated depreciation of $ 368,270 and $ 367,850
374,984 326,967
Investments in unconsolidated joint ventures 12,974 16,328
Deferred income taxes 41,873 32,671
Goodwill 338,312 370,189
Other intangible assets, net of amortization 150,148 176,353
Pension assets 5,461 5,123
Asbestos-related insurance receivables, non-current portion 55,516 59,391
Other long-term assets 8,844 27,479
Total assets $ 1,625,790 $ 1,598,566
Liabilities and Shareholders’ Equity
Current liabilities
Accounts payable $ 57,200 $ 64,660
Accrued employee benefits and compensation 35,978 48,196
Accrued income taxes payable 4,046 9,632
Asbestos-related liabilities, current portion 4,048 3,841
Other accrued liabilities 36,644 37,620
Total current liabilities 137,916 163,949
Borrowings under revolving credit facility 290,000 190,000
Pension and other postretirement benefits liabilities 1,495 1,618
Asbestos-related liabilities, non-current portion 60,167 64,491
Non-current income tax 8,013 7,131
Deferred income taxes 24,599 29,451
Other long-term liabilities 13,747 23,031
Commitments and contingencies (Note 10 and Note 12)
Shareholders’ equity
Capital stock - $ 1 par value; 50,000 authorized shares; 18,812 and 18,730 shares issued and outstanding
18,812 18,730
Additional paid-in capital 165,276 163,583
Retained earnings 1,031,146 981,825
Accumulated other comprehensive loss ( 125,381 ) ( 45,243 )
Total shareholders' equity 1,089,853 1,118,895
Total liabilities and shareholders' equity $ 1,625,790 $ 1,598,566
The accompanying notes are an integral part of the condensed consolidated financial statements.
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ROGERS CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
(Dollars in thousands)
Nine Months Ended
September 30, 2022 September 30, 2021
Operating Activities:
Net income $ 49,321 $ 85,002
Adjustments to reconcile net income to cash provided by operating activities:
Depreciation and amortization 34,352 31,121
Equity compensation expense 11,576 13,147
Deferred income taxes ( 14,076 ) ( 1,267 )
Equity in undistributed income of unconsolidated joint ventures ( 4,237 ) ( 5,884 )
Dividends received from unconsolidated joint ventures 4,677 4,965
Pension settlement charges (benefits) 534
Pension and other postretirement benefits 23 ( 300 )
(Gain) loss on sale or disposal of property, plant and equipment ( 15 ) ( 673 )
Impairment charges 212 385
UTIS fire fixed asset and inventory write-offs 199 1,254
Provision (benefit) for credit losses 331 ( 310 )
Changes in assets and liabilities:
Accounts receivable ( 23,759 ) ( 32,254 )
Proceeds from insurance/government subsidies related to operations 1,153 264
Contract assets ( 9,320 ) ( 6,136 )
Inventories ( 47,500 ) ( 19,386 )
Pension and postretirement benefit contributions ( 141 ) ( 156 )
Other current assets ( 4,919 ) ( 144 )
Accounts payable and other accrued expenses ( 12,083 ) 27,495
Other, net 16,040 8,458
Net cash provided by operating activities 1,834 106,115
Investing Activities:
Acquisition of business, net of cash received ( 1,300 ) —
Capital expenditures ( 87,000 ) ( 43,411 )
Proceeds from the sale of property, plant and equipment, net — 714
Proceeds from insurance claims 7,252 —
Net cash used in investing activities ( 81,048 ) ( 42,697 )
Financing Activities:
Proceeds from borrowings under revolving credit facility 100,000 —
Repayment of debt principal and finance lease obligations ( 202 ) ( 29,655 )
Payments of taxes related to net share settlement of equity awards ( 10,751 ) ( 2,752 )
Proceeds from issuance of shares to employee stock purchase plan 950 1,563
Net cash provided by (used in) financing activities 89,997 ( 30,844 )
Effect of exchange rate fluctuations on cash ( 6,618 ) ( 3,458 )
Net (decrease) increase in cash and cash equivalents 4,165 29,116
Cash and cash equivalents at beginning of period 232,296 191,785
Cash and cash equivalents at end of period $ 236,461 $ 220,901
Supplemental Disclosures:
Accrued capital additions $ 9,330 $ 6,447
Cash paid during the year for:
Interest, net of amounts capitalized $ 5,491 $ 1,285
Income taxes $ 19,617 $ 25,867
The accompanying notes are an integral part of the condensed consolidated financial statements.
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ROGERS CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
(Unaudited)
(Dollars and shares in thousands)
Three Months Ended Nine Months Ended
September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Capital Stock
Balance, beginning of period $ 18,811 $ 18,722 $ 18,730 $ 18,677
Shares issued for vested restricted stock units, net of shares withheld for taxes 1 1 69 29
Shares issued for employee stock purchase plan — 6 6 13
Shares issued to directors — — 7 10
Balance, end of period 18,812 18,729 18,812 18,729
Additional Paid-In Capital
Balance, beginning of period 161,885 154,330 163,583 147,961
Shares issued for vested restricted stock units, net of shares withheld for taxes ( 129 ) ( 69 ) ( 10,820 ) ( 2,781 )
Shares issued for employee stock purchase plan — 853 944 1,550
Shares issued to directors — — ( 7 ) ( 10 )
Equity compensation expense 3,520 4,753 11,576 13,147
Balance, end of period 165,276 159,867 165,276 159,867
Retained Earnings
Balance, beginning of period 1,016,308 933,565 981,825 873,692
Net income 14,838 25,129 49,321 85,002
Balance, end of period 1,031,146 958,694 1,031,146 958,694
Accumulated Other Comprehensive Loss
Balance, beginning of period ( 90,433 ) ( 29,955 ) ( 45,243 ) ( 19,575 )
Other comprehensive income (loss) ( 34,948 ) ( 8,074 ) ( 80,138 ) ( 18,454 )
Balance, end of period ( 125,381 ) ( 38,029 ) ( 125,381 ) ( 38,029 )
Total Shareholders’ Equity $ 1,089,853 $ 1,099,261 $ 1,089,853 $ 1,099,261
The accompanying notes are an integral part of the condensed consolidated financial statements.
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ROGERS CORPORATION
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 1 – Basis of Presentation
As used herein, the terms “Company,” “Rogers,” “we,” “us,” “our” and similar terms mean Rogers Corporation and its consolidated subsidiaries, unless the context indicates otherwise.
The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States (GAAP) for interim financial information. Accordingly, these statements do not include all of the information and footnotes required by GAAP for complete financial statements. In our opinion, the accompanying condensed consolidated financial statements include all normal recurring adjustments necessary for their fair presentation in accordance with GAAP. All significant intercompany balances and transactions have been eliminated.
Interim results are not necessarily indicative of results for a full year. For further information regarding our accounting policies, refer to the audited consolidated financial statements and footnotes thereto included in our Annual Report on Form 10-K for the year ended December 31, 2021. Refer to the discussion below for our restructuring activities significant accounting policy.
Note 2 – Fair Value Measurements
The accounting guidance for fair value measurements establishes a three-tier fair value hierarchy, which prioritizes the inputs used in measuring fair value:
• Level 1 – Quoted prices in active markets for identical assets or liabilities.
• Level 2 – Inputs other than Level 1 that are observable, either directly or indirectly, such as quoted prices for similar assets or liabilities; quoted prices in markets that are not active; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the assets or liabilities.
• Level 3 – Unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the assets or liabilities.
As a result of our pension termination and settlement efforts in late 2019 and the first half of 2020, we had a pension surplus investment balance, which was accounted for as an available-for-sale investment as of June 2020. At the end of April, 2022, the entirety of the balance was paid out as a one-time discretionary contribution to all participants of the Rogers Employees Savings Investment Plan. For additional information regarding this balance, refer to “Note 11 – Pension Benefits and Other Postretirement Benefits.” Available-for-sale investments measured at fair value on a recurring basis, categorized by the level of inputs used in the valuation, were as follows:
Available-for-Sale Investment at Fair Value as of September 30, 2022
(Dollars in thousands) Level 1 Level 2 Level 3 Total
Pension surplus investment (1)
$ — $ — $ — $ —
Available-for-Sale Investment at Fair Value as of December 31, 2021
(Dollars in thousands) Level 1 Level 2 Level 3 Total
Pension surplus investment (1)
$ 6,638 $ — $ — $ 6,638
(1) This balance was invested in funds comprised of short-term cash and fixed income securities, and was recorded in the “Other long-term assets” line item in the condensed consolidated statements of financial position as of December 31, 2021. The fair value of this investment approximated its carrying value as of December 31, 2021.
From time to time we enter into various instruments that require fair value measurement, including foreign currency contracts and copper derivative contracts. Derivative instruments measured at fair value on a recurring basis, categorized by the level of inputs used in the valuation, were as follows:
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Derivative Instruments at Fair Value as of September 30, 2022
(Dollars in thousands) Level 1 Level 2 Level 3 Total (1)
Foreign currency contracts $ — $ 25 $ — $ 25
Copper derivative contracts $ — $ 189 $ — $ 189
Derivative Instruments at Fair Value as of December 31, 2021
(Dollars in thousands) Level 1 Level 2 Level 3 Total (1)
Foreign currency contracts $ — $ ( 16 ) $ — $ ( 16 )
Copper derivative contracts $ — $ 1,344 $ — $ 1,344
(1) All balances were recorded in the “Other current assets” or “Other accrued liabilities” line items in the condensed consolidated statements of financial position.
For additional information on derivative contracts, refer to “Note 3 – Hedging Transactions and Derivative Financial Instruments.”
Note 3 – Hedging Transactions and Derivative Financial Instruments
We are exposed to certain risks related to our ongoing business operations. The primary risks being managed through our use of derivative instruments are foreign currency exchange rate risk and commodity pricing risk (primarily related to copper). We do not use derivative instruments for trading or speculative purposes. The valuation of derivative contracts used to manage each of these risks is described below:
• Foreign Currency – The fair value of any foreign currency option derivative is based upon valuation models applied to current market information such as strike price, spot rate, maturity date and volatility, and by reference to market values resulting from an over-the-counter market or obtaining market data for similar instruments with similar characteristics.
• Commodity – The fair value of copper derivatives is computed using a combination of intrinsic and time value valuation models, which are collectively a function of five primary variables: price of the underlying instrument, time to expiration, strike price, interest rate and volatility. The intrinsic valuation model reflects the difference between the strike price of the underlying copper derivative instrument and the current prevailing copper prices in an over-the-counter market at period end. The time value valuation model incorporates changes in the price of the underlying copper derivative instrument, the time value of money, the underlying copper derivative instrument’s strike price and the remaining time to the underlying copper derivative instrument’s expiration date from the period end date.
The guidance for the accounting and disclosure of derivatives and hedging transactions requires companies to recognize all of their derivative instruments as either assets or liabilities at fair value in the condensed consolidated statements of financial position. The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies for hedge accounting treatment as defined under the applicable accounting guidance. For derivative instruments that are designated and qualify for hedge accounting treatment as cash flow hedges (i.e., hedging the exposure to variability in expected future cash flows that is attributable to a particular risk), the effective portion of the gain or loss on the derivative instrument is reported as a component of other comprehensive income (loss) in the condensed consolidated statements of comprehensive income (loss). This gain or loss is reclassified into earnings in the same line item of the condensed consolidated statements of operations associated with the forecasted transaction and in the same period or periods during which the hedged transaction affects earnings.
Foreign Currency
During the three months ended September 30, 2022, we entered into U.S. dollar, euro, and Korean won forward contracts. We entered into these foreign currency forward contracts to mitigate certain global transactional exposures. These contracts do not qualify for hedge accounting treatment. As a result, any fair value adjustments required on these contracts are recorded in “Other income (expense), net” in our condensed consolidated statements of operations in the period in which the adjustment occurred.
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As of September 30, 2022, the notional values of the remaining foreign currency forward contracts were as follows:
Notional Values of Foreign Currency Derivatives
USD/CNH $ 14,173,529
EUR/USD € 4,984,006
KRW/USD ₩ 8,081,640,000
Commodity
As of September 30, 2022, we had 12 outstanding contracts to hedge exposure related to the purchase of copper in our AES operating segment. These contracts are held with financial institutions and are intended to offset rising copper prices and do not qualify for hedge accounting treatment. As a result, any fair value adjustments required on these contracts are recorded in “Other income (expense), net” in our condensed consolidated statements of operations in the period in which the adjustment occurred.
As of September 30, 2022, the volume of our copper contracts outstanding was as follows:
Volume of Copper Derivatives
October 2022 - December 2022 69 metric tons per month
January 2023 - March 2023 69 metric tons per month
April 2023 - June 2023 69 metric tons per month
July 2023 - September 2023 69 metric tons per month
Effects on Financial Statements
The impacts from our derivative instruments on the statement of operations and statements of comprehensive income (loss) were as follows:
Three Months Ended Nine Months Ended
(Dollars in thousands) Financial Statement Line Item September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Foreign Currency Contracts
Contracts not designated as hedging instruments Other income (expense), net $ ( 101 ) $ ( 909 ) $ ( 1,019 ) $ ( 2,131 )
Copper Derivative Contracts
Contracts not designated as hedging instruments Other income (expense), net $ ( 171 ) $ ( 775 ) $ ( 969 ) $ 3,085
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Note 4 – Accumulated Other Comprehensive Loss
The changes in accumulated other comprehensive loss by component were as follows:
(Dollars and accompanying footnotes in thousands) Foreign Currency Translation Adjustments Pension and Other Postretirement Benefits (1)
Total
Balance as of December 31, 2021 $ ( 35,641 ) $ ( 9,602 ) $ ( 45,243 )
Other comprehensive income (loss) before reclassifications ( 80,383 ) ( 15 ) ( 80,398 )
Amounts reclassified from accumulated other comprehensive loss — 260 260
Net current-period other comprehensive income (loss) ( 80,383 ) 245 ( 80,138 )
Balance as of September 30, 2022 $ ( 116,024 ) $ ( 9,357 ) $ ( 125,381 )
Balance as of December 31, 2020 $ ( 10,571 ) $ ( 9,004 ) $ ( 19,575 )
Other comprehensive income (loss) before reclassifications ( 18,627 ) — ( 18,627 )
Amounts reclassified from accumulated other comprehensive loss — 173 173
Net current-period other comprehensive income (loss) ( 18,627 ) 173 ( 18,454 )
Balance as of September 30, 2021 $ ( 29,198 ) $ ( 8,831 ) $ ( 38,029 )
(1) Net of taxes of $ 2,056 and $ 2,125 as of September 30, 2022 and December 31, 2021, respectively. Net of taxes of $ 1,902 and $ 1,951 as of September 30, 2021 and December 31, 2020, respectively.
Note 5 – Inventories
Inventories, which are valued at the lower of cost or net realizable value, consisted of the following:
(Dollars in thousands) September 30, 2022 December 31, 2021
Raw materials $ 81,797 $ 60,208
Work-in-process 44,235 29,078
Finished goods 47,578 44,098
Total inventories $ 173,610 $ 133,384
Note 6 – Goodwill and Other Intangible Assets
Goodwill
The changes in the net carrying amount of goodwill by operating segment were as follows:
(Dollars in thousands) Advanced Electronics Solutions Elastomeric Material Solutions Other Total
December 31, 2021 $ 119,567 $ 248,398 $ 2,224 $ 370,189
Purchase accounting adjustment — ( 925 ) — ( 925 )
Foreign currency translation adjustment ( 9,552 ) ( 21,400 ) — $ ( 30,952 )
September 30, 2022 $ 110,015 $ 226,073 $ 2,224 $ 338,312
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Other Intangible Assets
The gross and net carrying amounts, as well as the accumulated amortization of other intangible assets were as follows:
September 30, 2022 December 31, 2021
(Dollars in thousands) Gross Carrying Amount Accumulated Amortization Net Carrying Amount Gross Carrying Amount Accumulated Amortization Net Carrying Amount
Customer relationships $ 186,799 $ 82,103 $ 104,696 $ 198,095 $ 77,870 $ 120,225
Technology 82,844 55,471 27,373 88,445 54,900 33,545
Trademarks and trade names 22,979 9,676 13,303 25,504 8,968 16,536
Covenants not to compete 2,452 1,535 917 2,693 1,137 1,556
Total definite-lived other intangible assets 295,074 148,785 146,289 314,737 142,875 171,862
Indefinite-lived other intangible asset 3,859 — 3,859 4,491 — 4,491
Total other intangible assets $ 298,933 $ 148,785 $ 150,148 $ 319,228 $ 142,875 $ 176,353
In the table above, gross carrying amounts and accumulated amortization may differ from prior periods due to foreign exchange rate fluctuations.
Amortization expense was $ 4.1 million and $ 3.1 million for the three months ended September 30, 2022 and 2021, respectively, and $ 12.6 million and $ 9.4 million for the nine months ended September 30, 2022 and 2021, respectively. The estimated future amortization expense is $ 3.9 million for the remainder of 2022 and $ 14.9 million, $ 13.6 million, $ 11.9 million and $ 11.3 million for 2023, 2024, 2025 and 2026, respectively.
The weighted average amortization period as of September 30, 2022, by definite-lived other intangible asset class, was as follows:
Definite-Lived Other Intangible Asset Class Weighted Average Remaining Amortization Period
Customer relationships 7.8 years
Technology 3.5 years
Trademarks and trade names 2.1 years
Covenants not to compete 1.0 years
Total definite-lived other intangible assets 6.4 years
Note 7 – Earnings Per Share
Basic earnings per share is based on the weighted average number of common shares outstanding. Diluted earnings per share is based on the weighted average number of common shares outstanding and all dilutive potential common shares outstanding.
The following table sets forth the computation of basic and diluted earnings per share:
(Dollars and shares in thousands, except per share amounts) Three Months Ended Nine Months Ended
September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Numerator:
Net income $ 14,838 $ 25,129 $ 49,321 $ 85,002
Denominator:
Weighted-average shares outstanding - basic 18,818 18,740 18,804 18,727
Effect of dilutive shares 181 134 193 104
Weighted-average shares outstanding - diluted 18,999 18,874 18,997 18,831
Basic earnings per share $ 0.79 $ 1.34 $ 2.62 $ 4.54
Diluted earnings per share $ 0.78 $ 1.33 $ 2.60 $ 4.51
Dilutive shares are calculated using the treasury stock method and primarily include unvested restricted stock units. Anti-dilutive shares are excluded from the calculation of diluted shares and diluted earnings per share. For the three months ended September 30, 2022 and 2021, no shares and 1,994 shares were excluded, respectively.
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Note 8 – Capital Stock and Equity Compensation
Equity Compensation
Performance-Based Restricted Stock Units
As of September 30, 2022, we had performance-based restricted stock units from 2021 and 2020 outstanding. These awards generally cliff vest at the end of a three-year measurement period. However, employees whose employment terminates during the measurement period due to death, disability, or, in certain cases, retirement may receive a pro-rata payout based on the number of days they were employed during the measurement period, except as noted below in Chief Executive Officer’s 2021 Equity Award Grants . Participants are eligible to be awarded shares ranging from 0 % to 200 % of the original award amount, based on certain defined performance measures.
The outstanding awards have one measurement criterion: the three-year total shareholder return (TSR) on our capital stock as compared to that of a specified group of peer companies. The TSR measurement criterion of the awards is considered a market condition. As such, the fair value of this measurement criterion was determined on the grant date using a Monte Carlo simulation valuation model. We recognize compensation expense on all of these awards on a straight-line basis over the vesting period with no changes for final projected payout of the awards. We account for forfeitures as they occur.
The following table sets forth the assumptions used in the Monte Carlo calculation for each material award granted in 2021:
February 10, 2021
Expected volatility 51.0 %
Expected term (in years) 2.9
Risk-free interest rate 0.18 %
Expected volatility – In determining expected volatility, we have considered a number of factors, including historical volatility.
Expected term – We use the vesting period of the award to determine the expected term assumption for the Monte Carlo simulation valuation model.
Risk-free interest rate – We use an implied “spot rate” yield on U.S. Treasury Constant Maturity rates as of the grant date for our assumption of the risk-free interest rate.
Expected dividend yield – We do not currently pay dividends on our capital stock; therefore, a dividend yield of 0 % was used in the Monte Carlo simulation valuation model.
A summary of activity of the outstanding performance-based restricted stock units for the nine months ended September 30, 2022 is presented below:
Performance-Based
Restricted Stock Units
Awards outstanding as of December 31, 2021 114,554
Awards granted 26,819
Stock issued ( 60,053 )
Awards cancelled ( 1,860 )
Awards outstanding as of September 30, 2022 79,460
We recognized $ 1.1 million and $ 2.6 million of compensation expense for performance-based restricted stock units for the three months ended September 30, 2022 and 2021, respectively. We recognized $ 3.3 million and $ 5.8 million of compensation expense for performance-based restricted stock units for the nine months ended September 30, 2022 and 2021, respectively.
Time-Based Restricted Stock Units
As of September 30, 2022, we had time-based restricted stock unit awards from 2022, 2021, 2020 and 2019 outstanding. The outstanding awards all ratably vest on the first, second and third anniversaries of the original grant date. However, employees whose employment terminates during the measurement period due to death, disability, or, in certain cases, retirement may receive a pro-rata payout based on the number of days they were employed subsequent to the last grant anniversary date, except as noted below in Chief Executive Officer’s 2021 Equity Award Grants . Each time-based restricted stock unit represents a right to receive one share of Rogers’ capital stock at the end of the vesting period. The fair value of the award is determined by the market value of the underlying stock price at the grant date. We recognize compensation expense on all of these awards on a straight-line basis over the vesting period. We account for forfeitures as they occur.
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A summary of activity of the outstanding time-based restricted stock units for the nine months ended September 30, 2022 is presented below:
Time-Based
Restricted Stock Units
Awards outstanding as of December 31, 2021 96,989
Awards granted 63,150
Stock issued ( 47,600 )
Awards cancelled ( 3,766 )
Awards outstanding as of September 30, 2022 108,773
We recognized $ 2.4 million and $ 2.0 million of compensation expense for time-based restricted stock units for the three months ended September 30, 2022 and 2021, respectively. We recognized $ 7.0 million and $ 5.8 million of compensation expense for time-based restricted stock units for the nine months ended September 30, 2022 and 2021, respectively.
Chief Executive Officer’s 2021 Equity Award Grants
The terms of the performance-based and time-based restricted stock unit awards granted to our Chief Executive Officer (CEO), Bruce Hoechner, in February 2021 were modified from the standard language provisions from prior year awards to allow for accelerated vesting of the full awards provided certain criteria are met. Accounting Standards Codification (ASC) Topic 718: Compensation—Stock Compensation requires companies that allow for accelerated vesting of employees’ unvested equity upon retirement to recognize the expense from the date of grant to the date the employee becomes eligible to retire – regardless of whether or not the employee actually retires when he or she is eligible to retire. As a result, the $ 4.0 million of expense in 2021 related to the awards granted on February 10, 2021 to our CEO, which provide for immediate vesting upon retirement, were expensed from the date of the grant, February 10, 2021, through his retirement eligibility date, November 9, 2021.
Deferred Stock Units
We grant deferred stock units to non-management directors. These awards are fully vested on the date of grant and the related shares are generally issued on the 13 -month anniversary of the grant date unless the individual elects to defer the receipt of those shares. Each deferred stock unit results in the issuance of one share of Rogers’ capital stock. The grant of deferred stock units is typically done annually during the second quarter of each year. The fair value of the award is determined by the market value of the underlying stock price at the grant date.
A summary of activity of the outstanding deferred stock units for the nine months ended September 30, 2022 is presented below:
Deferred Stock Units
Awards outstanding as of December 31, 2021 9,500
Awards granted 4,800
Stock issued ( 7,450 )
Awards outstanding as of September 30, 2022 6,850
We recognized no compensation expense for deferred stock units for the three months ended September 30, 2022 and 2021, respectively. We recognized $ 1.3 million and $ 1.2 million of compensation expense for deferred stock units for the nine months ended September 30, 2022 and 2021, respectively.
Note 9 – Debt
On October 16, 2020, we entered into the Fourth Amended and Restated Credit Agreement with JPMorgan Chase Bank, N.A., as administrative agent, and the lenders party thereto (the Fourth Amended Credit Agreement). The Fourth Amended Credit Agreement amends and restates the Third Amended Credit Agreement, and provides for a revolving credit facility with up to a $ 450.0 million borrowing capacity, with sublimits for multicurrency borrowings, letters of credit and swing-line notes, in addition to a $ 175.0 million accordion feature. Borrowings may be used to finance working capital needs, for letters of credit and for general corporate purposes in the ordinary course of business, including the financing of permitted acquisitions (as defined in the Fourth Amended Credit Agreement). The Fourth Amended Credit Agreement extends the maturity, the date on which all amounts borrowed or outstanding under the Fourth Amended Credit Agreement are due, from February 17, 2022 to March 31, 2024.
All obligations under the Fourth Amended Credit Agreement are guaranteed by each of our existing and future material domestic subsidiaries, as defined in the Fourth Amended Credit Agreement (the Guarantors). The obligations are also secured by a Fourth Amended and Restated Pledge and Security Agreement, dated as of October 16, 2020, entered into by us and the
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Guarantors which grants to the administrative agent, for the benefit of the lenders, a security interest, subject to certain exceptions, in substantially all of our and the Guarantors’ non-real estate assets. These assets include, but are not limited to, receivables, equipment, intellectual property, inventory, and stock in certain subsidiaries.
On March 5, 2021, the U.K. Financial Conduct Authority (“FCA”) publicly announced that immediately after December 31, 2021, publication of most Euro, Swiss Franc, Japanese Yen and Pound Sterling LIBOR settings will permanently cease. On October 15, 2021, Rogers Corporation and JPMorgan Chase Bank, N.A. entered into an amendment (Amendment No. 1) to the Fourth Amended Credit Agreement to adopt a new benchmark interest rate to replace the discontinued LIBOR reference rates.
Borrowings under the Fourth Amended Credit Agreement can be made as alternate base rate loans, euro-currency loans, or RFR loans. Alternate base rate loans bear interest at a base reference rate plus a spread of 62.5 to 100.0 basis points, depending on our leverage ratio. The base reference rate is the greatest of (a) the prime rate in effect on such day, (b) the NYFRB rate in effect on such day plus ½ of 1%, and (c) the adjusted LIBOR for a one month interest period in dollars on such day (or if such day is not a business day, the immediately preceding business day) plus 1 %. Euro-currency loans bear interest based on adjusted LIBOR plus a spread of 162.5 to 200.0 basis points, depending on our leverage ratio. RFR loans bears interest based upon the Sterling Overnight Index Average (SONIA) plus 0.0326 % plus a spread of 162.5 to 200.0 basis points. Based on our leverage ratio as of September 30, 2022, the spread was 175.0 basis points.
In addition to interest payable on the principal amount of indebtedness outstanding, we incur an annual fee of 25 to 35 basis points (based upon our leverage ratio), paid quarterly, of the unused amount of the lenders’ commitments under the Fourth Amended Credit Agreement.
The Fourth Amended Credit Agreement contains customary representations and warranties, covenants, mandatory prepayments and events of default under which our payment obligations may be accelerated. If an event of default occurs, the lenders may, among other things, terminate their commitments and declare all outstanding borrowings to be immediately due and payable together with accrued interest and fees. The financial covenants include requirements to maintain (1) a total net leverage ratio of no more than 3.25 to 1.00, subject to a one-time election to increase the maximum total net leverage ratio to 3.50 to 1.00 for one fiscal year in connection with a permitted acquisition, and (2) an interest coverage ratio of no less than 3.00 to 1.00. We are permitted to net up to $ 50.0 million of unrestricted domestic cash and cash equivalents against indebtedness in the calculation of the total net leverage ratio.
The Fourth Amended Credit Agreement generally permits us to pay cash dividends to our shareholders, provided that (i) no default or event of default has occurred and is continuing or would result from the dividend payment and (ii) our total net leverage ratio does not exceed 2.75 to 1.00. If our total net leverage ratio exceeds 2.75 to 1.00, we may nonetheless make up to $ 20.0 million in restricted payments, including cash dividends, during the fiscal year, provided that no default or event of default has occurred and is continuing or would result from the payments. Our total net leverage ratio did not exceed 2.75 to 1.00 as of September 30, 2022.
We borrowed $ 30.0 million under the Fourth Amended Credit Agreement for the three months ended September 30, 2022, and $ 100.0 million for the nine months ended September 30, 2022. There were no borrowings for the three and nine months ended September 30, 2021. We are not required to make any quarterly principal payments under the Fourth Amended Credit Agreement. We made no payments for the three and nine months ended September 30, 2022, and no payments for the three months ended September 30, 2021. We made $ 25.0 million of discretionary principal payments on our revolving credit facility for the nine months ended September 30, 2021.
We had $ 290.0 million outstanding borrowings under our revolving credit facility as of September 30, 2022, and $ 190.0 million as of December 31, 2021. We had $ 1.1 million and $ 1.6 million of outstanding line of credit issuance costs as of September 30, 2022 and December 31, 2021, respectively, which will be amortized over the life of the Fourth Amended Credit Agreement.
Note 10 - Leases
Amortization expense related to our finance lease right-of-use assets, which is primarily included in the “Cost of sales” line item of the condensed consolidated statements of operations, was immaterial for each of the three- and nine-month periods ended September 30, 2022 and 2021. Interest expense related to our finance lease obligations, which is included in the “Interest expense, net” line item of the condensed consolidated statements of operations, was immaterial for each of the three- and nine-month periods ended September 30, 2022 and 2021. Payments made on the principal portion of our finance lease obligations were immaterial for each of the three- and nine-month periods ended September 30, 2022 and 2021, excluding the $ 5.0 million net cash payment to exercise the Eschenbach, Germany manufacturing facility purchase option.
We have operating leases primarily related to building space and vehicles. Renewal options are included in the lease term to the extent we are reasonably certain to exercise the option. The exercise of lease renewal options is at our sole discretion. We account for lease components separately from non-lease components. The incremental borrowing rate represents our ability to borrow on a collateralized basis over a similar lease term.
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Our expenses and payments for operating leases were as follows:
Three Months Ended Nine Months Ended
(Dollars in thousands) September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Operating leases expense $ 652 $ 594 $ 1,896 $ 2,054
Short-term leases expense $ 168 $ 97 $ 420 $ 227
Payments on operating lease obligations $ 663 $ 610 $ 2,231 $ 1,945
Our assets and liabilities balances related to finance and operating leases reflected in the condensed consolidated statements of financial position were as follows:
(Dollars in thousands) Location in Statements of
Financial Position September 30, 2022 December 31, 2021
Finance lease right-of-use assets Property, plant and equipment, net $ 1,629 $ 389
Operating lease right-of-use assets Other long-term assets $ 5,688 $ 17,161
Finance lease obligations, current portion Other accrued liabilities $ 389 $ 198
Finance lease obligations, non-current portion Other long-term liabilities $ 1,227 $ 209
Total finance lease obligations $ 1,616 $ 407
Operating lease obligations, current portion Other accrued liabilities $ 2,016 $ 2,810
Operating lease obligations, non-current portion Other long-term liabilities $ 4,112 $ 14,965
Total operating lease obligations $ 6,128 $ 17,775
Net Future Minimum Lease Payments
The following table includes future minimum lease payments under finance and operating leases together with the present value of the net future minimum lease payments as of September 30, 2022:
Finance Operating
(Dollars in thousands) Leases Signed Less: Leases Not Yet Commenced Leases in Effect Leases Signed Less: Leases Not Yet Commenced Leases in Effect
2022 92 ( 4 ) 88 678 ( 19 ) 659
2023 564 ( 51 ) 513 2,446 ( 441 ) 2,005
2024 381 ( 56 ) 325 1,364 ( 479 ) 885
2025 381 ( 56 ) 325 1,021 ( 498 ) 523
2026 379 ( 56 ) 323 947 ( 429 ) 518
Thereafter 343 ( 126 ) 217 5,535 ( 2,973 ) 2,562
Total lease payments 2,140 ( 349 ) 1,791 11,991 ( 4,839 ) 7,152
Less: Interest ( 204 ) 29 ( 175 ) ( 2,333 ) 1,309 ( 1,024 )
Present Value of Net Future Minimum Lease Payments 1,936 ( 320 ) 1,616 9,658 ( 3,530 ) 6,128
The following table includes information regarding the lease term and discount rates utilized in the calculation of the present value of net future minimum lease payments:
Finance
Leases Operating
Leases
Weighted Average Remaining Lease Term 4.6 years 6.1 years
Weighted Average Discount Rate 3.76 % 4.40 %
In April 2022, we successfully negotiated the termination of a lease signed for the facility in South Korea, which went into effect in October 2021, in exchange for an approximately $ 0.4 million settlement fee. The termination of this lease reduced our operating lease right-of-use assets and lease liabilities by approximately $ 9.2 million each.
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Note 11 – Pension Benefits and Other Postretirement Benefits
Pension and Other Postretirement Benefit Plans
As of September 30, 2022, we had one qualified noncontributory defined benefit pension plan, the Rogers Corporation Employees’ Pension Plan (the Union Plan), which was frozen and ceased accruing benefits in 2013.
Additionally, we sponsor other postretirement benefit plans, including multiple fully insured or self-funded medical plans and life insurance plans for certain retirees. The measurement date for all plans is December 31 st for each respective plan year.
Pension Termination Surplus Funds
On October 17, 2019, our Chief Executive Officer approved the termination of the Rogers Corporation Defined Benefit Pension Plan (following its merger with the Hourly Employees Pension Plan of Arlon LLC, Microwave Material and Silicone Technologies Divisions, Bear, Delaware (collectively, the Merged Plan)). We provided participants of the Merged Plan an option to elect either a lump sum distribution or an annuity. A group annuity contract was purchased with an insurance company for all participants who did not elect a lump sum distribution. The insurance company became responsible for administering and paying pension benefit payments effective January 1, 2020.
Upon completion of the pension termination and settlement processes for the Merged Plan, we had a $ 9.7 million remaining pension surplus investment balance. In July 2020 and December 2021, we transferred $ 9.2 million of the pension surplus investment balance to a suspense account held within a trust for the Rogers Employee Savings and Investment Plan (RESIP), a 401(k) plan for domestic employees. In December 2021, we transferred the remaining pension investment balance not initially transferred, to the RESIP trust suspense account. The investment balance not transferred to the trust suspense account will be used to pay any final plan expenses, after which the remainder of these funds will be moved to the RESIP trust suspense account. The funds in the RESIP trust suspense account have been, and will continue to be, used to fund certain employer contributions. There was no remaining balance for the pension surplus investments as of September 30, 2022.
Components of Net Periodic Benefit (Credit) Cost
The components of net periodic benefit (credit) cost were as follows:
Pension Benefits Other Postretirement Benefits
Three Months Ended Nine Months Ended Three Months Ended Nine Months Ended
September 30, September 30, September 30, September 30,
(Dollars in thousands) 2022 2021 2022 2021 2022 2021 2022 2021
Service cost $ — $ — $ — $ — $ 10 $ 16 $ 30 $ 46
Interest cost 191 182 573 550 8 7 24 19
Expected return of plan assets ( 340 ) ( 389 ) ( 1,020 ) ( 1,169 ) — — — —
Amortization of prior service credit — — — — — ( 25 ) — ( 73 )
Amortization of net loss 111 95 333 291 — — — —
Net periodic benefit (credit) cost $ ( 38 ) $ ( 112 ) $ ( 114 ) $ ( 328 ) $ 18 $ ( 2 ) $ 54 $ ( 8 )
Employer Contributions
There were no required or voluntary contributions made to the Union Plan or the Merged Plan for each of the three and nine- months ended September 30, 2022 and 2021. Additionally, we are no t required to make additional contributions to the Union Plan for the remainder of 2022.
As there is no funding requirement for the other postretirement benefit plans, we funded these benefit payments as incurred, which were immaterial for each of the three and nine- months ended September 30, 2022 and 2021, using cash from operations.
Note 12 – Commitments and Contingencies
We are currently engaged in the following material environmental and legal proceedings:
Voluntary Corrective Action Program
Our location in Rogers, Connecticut is part of the Connecticut Voluntary Corrective Action Program (VCAP). As part of this program, we partnered with the Connecticut Department of Energy and Environmental Protection (CT DEEP) to determine the corrective actions to be taken at the site related to contamination issues. We evaluated this matter and completed internal due diligence work related to the site in the fourth quarter of 2015. Remediation activities on the site are ongoing and are recorded as reductions to the accrual as they are incurred. We incurred $ 1.9 million of aggregate remediation costs through September 30, 2022, and the accrual for future remediation efforts is $ 0.8 million.
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Asbestos
Overview
We, like many other industrial companies, have been named as a defendant in a number of lawsuits filed in courts across the country by persons alleging personal injury from exposure to products containing asbestos. We have never mined, milled, manufactured or marketed asbestos; rather, we made and provided to industrial users a limited number of products that contained encapsulated asbestos, but we stopped manufacturing these products in the late 1980s. Most of the claims filed against us involve numerous defendants, sometimes as many as several hundred.
The following table summarizes the change in number of asbestos claims outstanding for the nine months ended September 30, 2022:
Asbestos Claims
Claims outstanding as of January 1 543
New claims filed 101
Pending claims concluded (1)
( 107 )
Claims outstanding as of September 30, 2022
537
(1) For the nine months ended September 30, 2022, 94 claims were dismissed and 13 claims were settled. Settlements totaled approximately $ 1.7 million for the nine months ended September 30, 2022.
Impact on Financial Statements
We recognize a liability for asbestos-related contingencies that are probable of occurrence and reasonably estimable. In connection with the recognition of liabilities for asbestos-related matters, we record asbestos-related insurance receivables that are deemed probable.
The liability projection period covers all current and future indemnity and defense costs through 2064, which represents the expected end of our asbestos liability exposure with no further ongoing claims expected beyond that date. This conclusion was based on our history and experience with the claims data, the diminished volatility and consistency of observable claims data, the period of time that has elapsed since we stopped manufacturing products that contained encapsulated asbestos and an expected downward trend in claims due to the average age of our claimants, which is approaching the average life expectancy.
To date, the indemnity and defense costs of our asbestos-related product liability litigation have been substantially covered by insurance. Although we have exhausted coverage under some of our insurance policies, we believe that we have applicable primary, excess and/or umbrella coverage for claims arising with respect to most of the years during which we manufactured and marketed asbestos-containing products. In addition, we have entered into a cost sharing agreement with most of our primary, excess and umbrella insurance carriers to facilitate the ongoing administration and payment of claims covered by the carriers. The cost sharing agreement may be terminated by any party, but will continue until a party elects to terminate it. As of the filing date for this report, the agreement has not been terminated, and no carrier had informed us it intended to terminate the agreement. We expect to continue to exhaust individual primary, excess and umbrella coverages over time, and there is no assurance that such exhaustion will not accelerate due to additional claims, damages and settlements or that coverage will be available as expected. We are responsible for uninsured indemnity and defense costs, and we incurred an immaterial amount of expenses for each of the three- and nine-month periods ended September 30, 2022 and 2021, respectively, related to such costs.
The amounts recorded for the asbestos-related liability and the related insurance receivables are based on facts known at the time and a number of assumptions. However, projecting future events, such as the number of new claims to be filed each year, the average cost of disposing of such claims, the length of time it takes to dispose of such claims, coverage issues among insurers and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual liability and insurance recoveries for us to be higher or lower than those projected or recorded.
Changes recorded in the estimated liability and estimated insurance recovery based on projections of asbestos litigation and corresponding insurance coverage, result in the recognition of expense or income.
Our projected asbestos-related liabilities and insurance receivables were as follows:
(Dollars in thousands) September 30, 2022 December 31, 2021
Asbestos-related liabilities $ 64,215 $ 68,332
Asbestos-related insurance receivables $ 58,877 $ 62,567
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General
In addition to the above issues, the nature and scope of our business brings us in regular contact with the general public and a variety of businesses and government agencies. Such activities inherently subject us to the possibility of litigation, including environmental and product liability matters that are defended and handled in the ordinary course of business. We have established accruals for matters for which management considers a loss to be probable and reasonably estimable. It is the opinion of management that facts known at the present time do not indicate that such litigation will have a material adverse impact on our results of operations, financial position or cash flows.
Note 13 – Income Taxes
Our effective income tax rate was 16.0 % and 26.4 % for the three months ended September 30, 2022 and 2021, respectively. The decrease from the third quarter of 2021 was primarily due to the beneficial impact of a decrease in current quarter accruals of reserves for uncertain tax positions. Our effective income tax rate was 20.5 % and 25.7 % for the nine months ended September 30, 2022 and 2021, respectively. The decrease from the first nine months of 2021 was primarily due to the beneficial impact of a decrease in current quarter accruals of reserves for uncertain tax positions.
The total amount of unrecognized tax benefits as of September 30, 2022 was $ 6.5 million, of which $ 5.9 million would affect our effective tax rate if recognized. Additionally, the balance of unrecognized tax benefits as of September 30, 2022 also included $ 0.6 million of tax benefits that, if recognized, would result in adjustments to other tax accounts, primarily deferred taxes.
We recognize interest and penalties related to unrecognized tax benefits through income tax expense. As of September 30, 2022, we had $ 0.7 million accrued for the payment of interest.
We are subject to taxation in the U.S. and various state and foreign jurisdictions. Our tax years from 2018 through 2022 are subject to examination by the tax authorities. With few exceptions, we are no longer subject to U.S. federal, state, local and foreign examinations by tax authorities for the years before 2018.
Note 14 – Operating Segment Information
Our reporting structure is comprised of the following strategic operating segments: AES and EMS. The remaining operations, which represent our non-core businesses, are reported in the Other operating segment.
Our AES operating segment designs, develops, manufactures and sells circuit materials, ceramic substrate materials, busbars and cooling solutions for applications in electric and hybrid electric vehicles (EV/HEV), wireless infrastructure (i.e., power amplifiers, antennas and small cells), automotive (i.e., advanced driver assistance systems (ADAS), telematics and thermal solutions), aerospace and defense (i.e., antenna systems, communication systems and phased array radar systems), mass transit, clean energy (i.e., variable frequency drives, renewable energy), connected devices (i.e., mobile internet devices and thermal solutions) and wired infrastructure (i.e., computing and IP infrastructure) markets.
Our EMS operating segment designs, develops, manufactures and sells engineered material solutions for a wide variety of applications and markets. These include polyurethane and silicone materials used in cushioning, gasketing and sealing, and vibration management applications for general industrial, portable electronics, automotive, EV/HEV, mass transit, aerospace and defense, footwear and impact mitigation and printing markets; customized silicones used in flex heater and semiconductor thermal applications for general industrial, portable electronics, automotive, EV/HEV, mass transit, aerospace and defense and medical markets; polytetrafluoroethylene and ultra-high molecular weight polyethylene materials used in wire and cable protection, electrical insulation, conduction and shielding, hose and belt protection, vibration management, cushioning, gasketing and sealing, and venting applications for general industrial, automotive, EV/HEV and aerospace and defense markets.
Our Other operating segment consists of elastomer components for applications in the general industrial market, as well as elastomer floats for level sensing in fuel tank, motor, and storage tank applications in the general industrial and automotive markets. We sell our elastomer components under our ENDUR ® trade name and our floats under our NITROPHYL ® trade name.
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The following table presents a disaggregation of revenue from contracts with customers and other pertinent financial information, for the periods indicated; inter-segment sales have been eliminated from the net sales data:
(Dollars in thousands) Advanced Electronics Solutions Elastomeric Material Solutions Other Total
Three Months Ended September 30, 2022
Net sales - recognized over time $ 72,969 $ 3,346 $ 4,110 $ 80,425
Net sales - recognized at a point in time 57,639 107,637 1,530 166,806
Total net sales $ 130,608 $ 110,983 $ 5,640 $ 247,231
Operating income $ 2,263 $ 14,322 $ 1,891 $ 18,476
Three Months Ended September 30, 2021
Net sales - recognized over time $ 64,277 $ 4,612 $ 4,829 $ 73,718
Net sales - recognized at a point in time 70,714 93,339 492 164,545
Total net sales $ 134,991 $ 97,951 $ 5,321 $ 238,263
Operating income $ 13,945 $ 18,104 $ 1,750 $ 33,799
Nine Months Ended September 30, 2022
Net sales - recognized over time $ 214,091 $ 9,090 $ 12,763 $ 235,944
Net sales - recognized at a point in time 190,835 317,223 3,465 511,523
Total net sales $ 404,926 $ 326,313 $ 16,228 $ 747,467
Operating income $ 12,342 $ 43,920 $ 5,501 $ 61,763
Nine Months Ended September 30, 2021
Net sales - recognized over time $ 176,339 $ 11,057 $ 14,802 $ 202,198
Net sales - recognized at a point in time 230,970 268,074 1,192 500,236
Total net sales $ 407,309 $ 279,131 $ 15,994 $ 702,434
Operating income $ 47,082 $ 53,818 $ 5,837 $ 106,737
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Net sales by operating segment and by geographic area were as follows:
(Dollars in thousands) Net Sales (1)
Region/Country Advanced Electronics Solutions Elastomeric Material Solutions Other Total
Three Months Ended September 30, 2022
United States $ 33,969 $ 46,772 $ 1,087 $ 81,828
Other Americas 843 2,534 247 3,624
Total Americas 34,812 49,306 1,334 85,452
China 36,126 37,349 2,290 75,765
Other APAC 16,544 5,173 508 22,225
Total APAC 52,670 42,522 2,798 97,990
Germany 19,727 7,310 393 27,430
Other EMEA 23,399 11,845 1,115 36,359
Total EMEA 43,126 19,155 1,508 63,789
Total net sales $ 130,608 $ 110,983 $ 5,640 $ 247,231
Three Months Ended September 30, 2021
United States $ 22,119 $ 42,338 $ 1,510 $ 65,967
Other Americas 950 2,415 195 3,560
Total Americas 23,069 44,753 1,705 69,527
China 47,153 34,789 1,059 83,001
Other APAC 17,608 6,177 645 24,430
Total APAC 64,761 40,966 1,704 107,431
Germany 24,620 5,892 175 30,687
Other EMEA 22,541 6,340 1,737 30,618
Total EMEA 47,161 12,232 1,912 61,305
Total net sales $ 134,991 $ 97,951 $ 5,321 $ 238,263
(1) Net sales are allocated to countries based on the location of the customer. The table above lists individual countries with 10% or more of net sales for the periods indicated.
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(Dollars in thousands) Net Sales (1)
Region/Country Advanced Electronics Solutions Elastomeric Material Solutions Other Total
Nine Months Ended September 30, 2022
United States $ 94,907 $ 136,340 $ 3,075 $ 234,322
Other Americas 2,814 7,550 614 10,978
Total Americas 97,721 143,890 3,689 245,300
China 113,448 99,734 6,048 219,230
Other APAC 60,023 18,418 1,778 80,219
Total APAC 173,471 118,152 7,826 299,449
Germany 57,653 23,784 874 82,311
Other EMEA 76,081 40,487 3,839 120,407
Total EMEA 133,734 64,271 4,713 202,718
Total net sales $ 404,926 $ 326,313 $ 16,228 $ 747,467
Nine Months Ended September 30, 2021
United States $ 67,740 $ 120,736 $ 3,535 $ 192,011
Other Americas 2,334 7,724 582 10,640
Total Americas 70,074 128,460 4,117 202,651
China 155,417 90,047 3,478 248,942
Other APAC 66,412 20,875 2,013 89,300
Total APAC 221,829 110,922 5,491 338,242
Germany 51,434 22,057 526 74,017
Other EMEA 63,972 17,692 5,860 87,524
Total EMEA 115,406 39,749 6,386 161,541
Total net sales $ 407,309 $ 279,131 $ 15,994 $ 702,434
(1) Net sales are allocated to countries based on the location of the customer. The table above lists individual countries with 10% or more of net sales for the periods indicated.
Revenue from Contracts with Customers
We have contract assets primarily related to unbilled revenue for revenue recognized related to products that are deemed to have no alternative use whereby we have the right to payment. Revenue is recognized in advance of billing to the customer in these circumstances as billing is typically performed at the time of shipment to the customer. The unbilled revenue is included in contract assets on the condensed consolidated statements of financial position.
Contract assets by operating segment were as follows:
(Dollars in thousands) September 30, 2022 December 31, 2021
Advanced Electronics Solutions $ 36,015 $ 31,398
Elastomeric Material Solutions 2,467 2,082
Other 3,327 3,130
Total contract assets $ 41,809 $ 36,610
We did not have any contract liabilities as of September 30, 2022 or December 31, 2021. No impairment losses were recognized for the three or nine-month periods ended September 30, 2022 and 2021, respectively, on any receivables or contract assets arising from our contracts with customers.
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Note 15 – Supplemental Financial Information
Restructuring and Impairment Charges
The components of “Restructuring and impairment charges” line item in the condensed consolidated statements of operations, which contains restructuring charges and related expenses, as well as impairment charges, were as follows:
Three Months Ended Nine Months Ended
(Dollars in thousands) September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Restructuring charges
Manufacturing footprint optimization $ 373 $ 622 $ 907 $ 2,875
Total restructuring charges 373 622 907 2,875
Impairment charges
Fixed asset impairment charges — 385 212 385
Total impairment charges — 385 212 385
Total restructuring and impairment charges $ 373 $ 1,007 $ 1,119 $ 3,260
Our AES operating segment incurred $ 0.4 million and $ 1.1 million of restructuring and impairment charges for the three and nine months ended September 30, 2022, respectively, while our EMS operating segment incurred an immaterial amount of restructuring and impairment charges for the three and nine months ended September 30, 2022. Our AES operating segment incurred $ 1.0 million and $ 3.2 million of restructuring and impairment charges, respectively, for the three and nine months ended September 30, 2021, while our EMS operating segment incurred an immaterial amount of restructuring and impairment charges for the three and nine months ended September 30, 2021.
Restructuring Charges & Related Expenses - Manufacturing Footprint Optimization
During the third quarter of 2020, we commenced manufacturing footprint optimization plans involving certain Europe and Asia manufacturing locations, primarily impacting our AES operating segment, in order to achieve greater cost competitiveness as well as align capacity with end market demand. The majority of the restructuring activities were completed in the first half of 2021. We incurred an immaterial amount of restructuring charges and related expenses for the three and nine months ended September 30, 2022, including severance and related benefits. Severance and related benefits activity related to the manufacturing footprint optimization plan is presented in the table below for the nine months ended September 30, 2022:
(Dollars in thousands) Manufacturing Footprint Optimization Restructuring Severance
Balance as of December 31, 2021 $ 1,395
Provisions 363
Payments ( 1,479 )
Foreign currency translation adjustment ( 111 )
Balance as of September 30, 2022 $ 168
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Other Operating (Income) Expense, Net
The components of “Other operating (income) expense, net” line item in the condensed consolidated statements of operations, were as follows:
Three Months Ended Nine Months Ended
(Dollars in thousands) September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
UTIS fire
Fixed assets write-offs $ — $ — $ — $ 891
Inventory charges ( 1 ) 43 199 363
Professional services 369 577 1,295 2,171
Lease obligations 91 60 369 600
Lease impairments — 495 — 495
Compensation & benefits 562 614 1,931 1,458
Third-party property claims — 4,650 — 4,650
Other 2 — 15 76
Insurance recoveries ( 1,604 ) ( 5,017 ) ( 6,646 ) ( 6,495 )
Total UTIS fire ( 581 ) 1,422 ( 2,837 ) 4,209
(Gain) loss on sale or disposal of property, plant and equipment 3 9 ( 15 ) ( 673 )
Total other operating (income) expense, net $ ( 578 ) $ 1,431 $ ( 2,852 ) $ 3,536
In early February 2021, there was a fire at our UTIS manufacturing facility in Ansan, South Korea, which manufactures eSorba® polyurethane foams used in portable electronics and display applications. The site was safely evacuated and there were no reported injuries; however, there was extensive damage to the manufacturing site and some damage to nearby property. Operations in South Korea will be disrupted into the first half of 2023.
In connection with the UTIS fire, we recognized insurance recoveries of $ 1.6 million and $ 6.6 million related to our ongoing insurance claim for property damage and compensation and benefits of hourly employees for the three and nine months ended September 30, 2022, respectively. We incurred $ 0.4 million and $ 1.3 million for various professional services for the three and nine months ended September 30, 2022, respectively, in connection with the assessment of the fire and the efforts to rebuild and resume operations. Further, we incurred $ 0.6 million and $ 1.9 million for compensation and benefits for UTIS manufacturing employees subsequent to the fire for the three and nine months ended September 30, 2022, respectively.
We recognized fixed asset write-offs and inventory charges of $ 0.9 million and $ 0.4 million, respectively, related to property destroyed in the fire for the nine months ended September 30, 2021. Additionally, we recognized a $ 4.7 million contingent liability pertaining to damage to nearby property and a $ 0.5 million contingent liability pertaining to our obligations for the fire damage to the building in connection with the underlying lease agreement. We incurred $ 0.6 million and $ 2.2 million of fees for various professional services for the three and nine months ended September 30, 2021, respectively, in connection with the assessment of the fire and the efforts to rebuild and resume operations. Further, we incurred $ 0.6 million and $ 1.5 million of compensation and benefits for UTIS manufacturing employees, subsequent to the fire, for the three and nine months ended September 30, 2021, respectively. In connection with the UTIS fire, we recognized insurance recoveries of $ 5.0 million and $ 6.5 million related to our ongoing insurance claim for property damage and compensation and benefits of hourly employees, less the applicable $ 0.3 million deductible, for the three and nine months ended September 30, 2021, respectively.
Interest Expense, Net
The components of “Interest expense, net” line item in the condensed consolidated statements of operations, were as follows:
Three Months Ended Nine Months Ended
(Dollars in thousands) September 30, 2022 September 30, 2021 September 30, 2022 September 30, 2021
Interest on revolving credit facility $ 2,831 $ — $ 5,014 $ 106
Line of credit fees 118 292 409 856
Debt issuance amortization costs 178 178 536 536
Interest income ( 175 ) ( 64 ) ( 462 ) ( 409 )
Other ( 10 ) 35 62 363
Total interest expense, net $ 2,942 $ 441 $ 5,559 $ 1,452
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Note 16 – Mergers and Acquisitions
Acquisition of Silicone Engineering Ltd.
On October 8, 2021, we acquired Silicone Engineering Ltd. (Silicone Engineering), a leading European manufacturer of silicone material solutions based in Blackburn, England, for a combined purchase price of $ 172.3 million for the company, net of cash acquired, and its facility. As part of the agreement, there was a $ 4.1 million holdback, upon which we could issue claims against until six months after the close of the acquisition, at which point in time the holdback amount, less any holdback claims, be paid to the previous owners of Silicone Engineering. In April 2022, we paid $ 1.3 million of the holdback in exchange for a 6-month extension of the holdback period. In October 2022, we paid back the remaining of the holdback, less an immaterial amount for claims. Substantially all of our $ 190.0 million in borrowings under our existing credit facility in October 2021 were used to fund the transaction, with the remaining amounts being used for general corporate purposes. Silicone Engineering expands our existing advanced silicones platform in our EMS operating segment and provides us a European Center of Excellence to service customers requiring premium silicone solutions for applications in the EV/HEV, industrial, medical and other markets.
Pro-Forma Financial Information
The following unaudited pro forma financial information presents the combined results of operations of Rogers and Silicone Engineering as if the Silicone Engineering acquisition had occurred on January 1, 2020. The unaudited pro forma financial information is not intended to represent or be indicative of our consolidated results of operations that would have been reported had the Silicone Engineering acquisition been completed as of January 1, 2020 and should not be taken as indicative of our future consolidated results of operations.
Three Months Ended Nine Months Ended
(Dollars in thousands) September 30, 2021 September 30, 2021
Net sales $ 248,679 $ 733,404
Net income $ 26,419 $ 88,271
Terminated Merger Agreement with DuPont
On November 1, 2021, we entered into a definitive merger agreement to be acquired by DuPont de Nemours, Inc. (DuPont) in an all-cash transaction at a price of $ 277.00 per share of the Company’s capital stock. The merger agreement provided for the acquisition of Rogers Corporation by DuPont through the merger of Cardinalis Merger Sub, Inc., a wholly owned subsidiary of DuPont, with and into Rogers Corporation, with Rogers Corporation surviving the merger as a wholly owned subsidiary of DuPont. Company shareholders approved the merger agreement at a special shareholder meeting held on January 25, 2022. The merger agreement provided both Rogers Corporation and DuPont with a right to terminate the merger agreement if the merger had not closed on or before November 1, 2022. Consummation of the merger was subject to various customary closing conditions, including regulatory approval by the State Administration for Market Regulation of China (SAMR). As of November 1, 2022, the parties had not received regulatory approval from SAMR. On November 1, 2022, the Company received from DuPont a notice of termination of the merger agreement. Pursuant to the terms of the merger agreement, the Company received a regulatory termination fee from DuPont in the amount of $ 162.5 million, before taxes and transaction-related fees.
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