Item 2. Management’s Discussion and Analysis
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations.
Forward-looking and Cautionary Statements
Some of the information contained in this Quarterly Report on Form 10-Q ("Form 10-Q") may constitute “forward-looking statements” within the meaning of the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995. When the Company uses the words “believe,” “estimate,” “anticipate,” “appear to,” “expect,” “project,” “plan,” “likely,” “may” and similar expressions, it does so to identify forward-looking statements. Such statements are based on the Company's then current expectations and are subject to a number of risks and uncertainties that could cause actual results to differ materially from those addressed in the forward-looking statements. It is possible that the Company's actual results and financial condition may differ, possibly materially, from the anticipated results and financial condition indicated in or implied by these forward-looking statements. Accordingly, you should not place undue reliance on these forward-looking statements. Factors that could cause actual results to differ materially from expectations include, without limitation, the following:
• inability to successfully complete strategic dispositions, including the Contingent Terphane Sale, failure to realize the expected benefits of such dispositions and assumption of unanticipated risks in such dispositions;
• inability to successfully transition into an asset-based revolving lending facility;
• noncompliance with any of the financial and other restrictive covenants in the Company's asset-based credit facility;
• the impact of macroeconomic factors, such as inflation, interest rates, recession risks and other lagging effects of the COVID-19 pandemic
• an increase in the operating costs incurred by the Company’s business units, including, for example, the cost of raw materials and energy;
• failure to continue to attract, develop and retain certain key officers or employees;
• disruptions to the Company’s manufacturing facilities, including those resulting from labor shortages;
• inability to develop, efficiently manufacture and deliver new products at competitive prices;
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• the impact of the imposition of tariffs and sanctions on imported aluminum ingot used by Bonnell Aluminum;
• failure by governmental entities to prevent foreign companies from evading anti-dumping and countervailing duties;
• unanticipated problems or delays with the implementation of the enterprise resource planning and manufacturing executions systems, or security breaches and other disruptions to the Company's information technology infrastructure;
• loss or gain of sales to significant customers on which the Company’s business is highly dependent;
• inability to achieve sales to new customers to replace lost business;
• failure of the Company’s customers to achieve success or maintain market share;
• failure to protect our intellectual property rights;
• risks of doing business in countries outside the U.S. that affect our international operations;
• political, economic and regulatory factors concerning the Company’s products;
• competition from other manufacturers, including manufacturers in lower-cost countries and manufacturers benefiting from government subsidies;
• impact of fluctuations in foreign exchange rates;
• the termination of anti-dumping duties on products imported to Brazil that compete with products produced by Flexible Packaging;
• an information technology system failure or breach;
• the impact of public health epidemics on employees, production and the global economy, such as the COVID-19 pandemic;
• inability to successfully identify, complete or integrate strategic acquisitions; failure to realize the expected benefits of such acquisitions and assumption of unanticipated risks in such acquisitions;
• impairment of the Surface Protection reporting unit's goodwill;
and the other factors discussed in the reports Tredegar files with or furnishes to the Securities and Exchange Commission (the “SEC”) from time to time, including the risks and important factors set forth in additional detail in Part I, Item 1A of Tredegar’s Annual Report on Form 10-K for the year ended December 31, 2023 (the “2023 Form 10-K”). Readers are urged to review and consider carefully the disclosures Tredegar makes in its filings with the SEC.
Tredegar does not undertake, and expressly disclaims any duty, to update any forward-looking statement to reflect any change in management’s expectations or any change in conditions, assumptions or circumstances on which such statements are based, except as required by applicable law.
References herein to “Tredegar,” “the Company,” “we,” “us” and “our” are to Tredegar Corporation and its subsidiaries, collectively, unless the context otherwise indicates or requires.
Unless otherwise stated or indicated, all comparisons are to the prior year period. References to "Notes" are to notes to our condensed consolidated financial statements found in Part I, Item 1 of this Form 10-Q.
Critical Accounting Policies and Estimates
In the ordinary course of business, the Company makes a number of estimates and assumptions relating to the reporting of results of operations and financial position in the preparation of financial statements in conformity with generally accepted accounting standards in the United States ("GAAP"). The Company believes the estimates, assumptions and judgments described in the section “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Critical Accounting Policies and Estimates” in the 2023 Form 10-K have the greatest potential impact on our financial statements, so Tredegar considers these to be its critical accounting policies. Since December 31, 2023, there have been no changes in these policies or estimates that have had a material impact on our results of operations or financial position.
Business Overview
Tredegar Corporation is an industrial manufacturer with three primary businesses: custom aluminum extrusions for the North American building and construction ("B&C"), automotive and specialty end-use markets through its Aluminum Extrusions segment; surface protection films for high-technology applications in the global electronics industry through its PE Films segment; and specialized polyester films primarily for the Latin American flexible packaging market through its Flexible Packaging Films segment. With approximately 1,900 employees, the Company operates manufacturing facilities in North America, South America, and Asia.
Earnings before interest, taxes, depreciation and amortization ("EBITDA") from ongoing operations is the measure of segment profit and loss used by Tredegar’s chief operating decision maker ("CODM") for purposes of assessing financial
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performance. The Company uses sales less freight (“net sales”) as its measure of revenues from external customers at the segment level. This measure is separately included in the financial information regularly provided to the CODM.
Earnings before interest and taxes ("EBIT") from ongoing operations is a non-GAAP financial measure included in the reconciliation of segment financial information to consolidated results for the Company in Note 9. It is not intended to represent the stand-alone results for Tredegar's ongoing operations under GAAP and should not be considered as an alternative to net income as defined by GAAP. We believe that EBIT is a widely understood and utilized metric that is meaningful to certain investors and that including this financial metric in the reconciliation of management’s performance metric, EBITDA from ongoing operations, provides useful information to those investors that primarily utilize EBIT to analyze the Company’s core operations.
Second quarter 2024 net income (loss) was $8.8 million ($0.26 per diluted share) compared to $(18.9) million ($(0.56) per diluted share) in the second quarter of 2023.
Second Quarter Financial Results Highlights
• EBITDA from ongoing operations for Aluminum Extrusions (also referred to as "Bonnell Aluminum") was $12.9 million in the second quarter of 2024 versus $10.2 million in the second quarter of last year and $12.5 million in the first quarter of 2024.
◦ Sales volume was 34.9 million pounds in the second quarter of 2024 versus 35.5 million pounds in the second quarter of last year and 33.8 million pounds in the first quarter of 2024.
◦ Open orders at the end of the second quarter of 2024 were approximately 14 million pounds (versus 20 million pounds in the second quarter of 2023 and 15 million pounds at the end of the first quarter of 2024). Net new orders increased 17% in the second quarter of 2024 versus the second quarter of 2023 and were relatively flat versus the first quarter of 2024.
• EBITDA from ongoing operations for PE Films was $10.1 million in the second quarter of 2024 versus $0.8 million in the second quarter of 2023 and $6.9 million in the first quarter of 2024. Sales volume was 10.5 million pounds in the second quarter of 2024 versus 6.2 million pounds in the second quarter of 2023 and 10.0 million pounds in the first quarter of 2024.
• EBITDA from ongoing operations for Flexible Packaging Films (also referred to as "Terphane") was $3.2 million during the second quarter of 2024 versus $0.2 million in the second quarter of 2023 and $2.0 million during the first quarter of 2024. Sales volume was 25.1 million pounds in the second quarter of 2024 versus 23.7 million pounds in the second quarter 2023 and 22.0 million pounds in the first quarter of 2024. See the "Status of Agreement to Sell Terphane" in Results of Operations below for information on the planned sale of Terphane.
Performance of EBITDA from ongoing operations continued to improve sequentially after suffering a period of losses in 2023. In Aluminum Extrusions, net new orders and sales volume have increased since the third quarter of 2023, which the Company views as the bottom of the recent severe down cycle. EBITDA from ongoing operations and sales volume in PE Films exceeded normal levels in the second quarter of 2024 due to the restocking of Surface Protection customer inventories, which were abnormally low. Terphane’s profitability showed improvement from depressed levels for the fourth straight quarter while the review process of the agreement to sell it to Oben Group continues to reside with competition authorities in Brazil with a maximum deadline of November 18, 2024. While the recent business rebound has had a positive impact on overall operating results and overall net financial leverage, the Company continues to focus on prudently managing costs, working capital and capital spending.
Results of Operations
Second Quarter of 2024 Compared with the Second Quarter of 2023
The following table presents a bridge of consolidated net income (loss) from the second quarter of 2023 to the second quarter of 2024 with management's related discussion and analysis below the table.
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(In thousands)
Net income (loss) for the three months ended June 30, 2023
$ (18,922)
Income tax expense (benefit) (3,331)
Income (loss) before income taxes for the three months ended June 30, 2023
(22,253)
Change in income (loss) from increases (decreases) in the following items:
Sales 12,068
Other income (expense), net 343
Total 12,411
Change in income (loss) from (increases) decreases in the following items:
Cost of goods sold 4,601
Freight 117
Selling, general and administrative (2,998)
Research and development 1,209
Pension and postretirement benefits 3,364
Interest expense (1,005)
Goodwill impairment 15,413
Other (99)
Total 20,602
Income (loss) before income taxes for the three months ended June 30, 2024
10,760
Income tax expense (benefit) 1,968
Net income (loss) for the three months ended June 30, 2024
$ 8,792
Sales in the second quarter of 2024 increased by $12.1 million compared with the second quarter of 2023. Net sales (sales less freight) in Aluminum Extrusions decreased $2.4 million, primarily due to lower sales volume, the pass-through of slightly lower metal costs and pricing pressure. Net sales in PE Films increased $13.3 million, primarily due to volume increases in Surface Protection. Net sales in Flexible Packaging Films increased $1.3 million, primarily due to higher sales volume and favorable product mix, partially offset by lower selling prices that the Company believes are driven by excess global capacity and strong competition in Brazil, Latin America and the U.S. For more information on net sales and volume, see the Segment Operations Review below.
Consolidated gross profit (sales minus cost of goods sold and freight) as a percentage of sales (gross profit margin) was 18.1% in the second quarter of 2024 compared to 9.9% in the second quarter of 2023. The gross profit margin in Aluminum Extrusions increased compared to the prior year period primarily due to higher net net pricing after the pass-through of metal cost changes, manufacturing cost improvements, including lower supply expense and lower freight rates, partially offset by lower volume. Additionally, the timing of the flow through under the first-in first-out method ("FIFO") of aluminum raw material costs, which were previously acquired at lower prices in a quickly changing commodity pricing environment and passed through to customers, resulted in a benefit of $1.2 million in the second quarter of 2024 versus a charge of $1.3 million in the second quarter of 2023. The gross profit margin in PE Films increased due to a higher Surface Protection contribution margin associated with substantially higher volume, favorable pricing, operating efficiencies and manufacturing costs savings and lower fixed costs. The gross profit margin in Flexible Packaging Films increased primarily due to lower raw material costs, lower fixed costs, favorable product mix and higher sales volume, partially offset by lower selling prices from global excess capacity and margin pressures.
As a percentage of sales, selling, general and administrative (“SG&A”) and research and development ("R&D") expenses of 10.5% in the second quarter of 2024 remained consistent with the second quarter of 2023.
During 2023, the Company settled its pension plan, which decreased the pension and other postretirement expenses for the second quarter of 2024 compared to the second quarter of 2023. See Note 4 for additional information.
Interest expense of $3.4 million in the second quarter of 2024 increased $1.0 million compared to the second quarter of 2023 due to higher interest rates. See Note 10 for additional information.
In the second quarter of 2023, a non-cash partial goodwill impairment of $15.4 million was recognized, see Note 1 for more information.
The effective tax rate used to compute income taxes was 18.3% in the second quarter of 2024 compared to 15.0% in the second quarter of 2023. See Note 8 for additional information.
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Pre-tax gains and losses associated with plant shutdowns, asset impairments, restructurings and other items for the second quarters of 2024 and 2023 detailed below are shown in the statements of net sales and EBITDA from ongoing operations by segment in Note 9 and are included in “Asset impairments and costs associated with exit and disposal activities, net of adjustments” in the condensed consolidated statements of income, unless otherwise noted.
Three Months Ended June 30,
(In millions) 2024 2023
Aluminum Extrusions:
(Gains) losses from sale of assets, investment writedowns and other items:
Consulting expenses for ERP/MES project 1
$ 0.8 $ —
Storm damage to the Newnan, Georgia plant 1
0.2 (0.2)
Legal fees associated with the Aluminum Extruders Trade Case 1
0.3 —
Total for Aluminum Extrusions $ 1.3 $ (0.2)
PE Films:
(Gains) losses associated with plant shutdowns, asset impairments and restructurings:
Richmond, Virginia Technical Center closure expenses, including severance 4
$ 0.1 $ —
Goodwill impairment — 15.4
Total for PE Films $ 0.1 $ 15.4
Corporate:
(Gains) losses from sale of assets, investment writedowns and other items:
Professional fees associated with business development activities 1
$ 0.4 $ 1.6
Professional fees associated with remediation activities related to internal control over financial reporting 1
0.4 0.5
Professional fees associated with the transition to the ABL Facility 1
— —
Group annuity contract premium expense adjustment 2
(0.2) —
Write-down of investment in Harbinger Capital Partners Special Situations Fund 2
— 0.2
Stock-based compensation expense associated with the fair value remeasurement of awards granted at the time of the 2020 special dividend 1
— (0.1)
Net periodic benefit cost for the frozen defined benefit pension plan in process of termination 3
— 3.4
Total for Corporate $ 0.6 $ 5.6
1. Included in “Selling, general and administrative expenses” in the condensed consolidated statements of income.
2. Included in “Other income (expense), net” in the condensed consolidated statements of income.
3. See Note 4 for additional information.
4. See Note 1 for additional information.
Average total debt outstanding and interest rates were as follows:
Three Months Ended June 30,
(In millions, except percentages) 2024 2023
Floating-rate debt with interest charged on a rollover basis plus a credit spread:
Average total outstanding debt balance $ 146.9 $ 150.0
Average interest rate 9.4 % 6.9 %
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First Six Months of 2024 Compared with the First Six Months of 2023
The following table presents a bridge of consolidated net income (loss) from the first six months of 2023 to the first six months of 2024 with management's related discussion and analysis below the table.
(In thousands)
Net income (loss) for the six months ended June 30, 2023
$ (19,934)
Income tax expense (benefit) (3,000)
Income (loss) before income taxes for the six months ended June 30, 2023
(22,934)
Change in income (loss) from increases (decreases) in the following items:
Sales (3,318)
Other income (expense), net 71
Total (3,247)
Change in income (loss) from (increases) decreases in the following items:
Cost of goods sold 22,084
Freight (505)
Selling, general and administrative (2,250)
Research and development 2,062
Pension and postretirement benefits 6,728
Interest expense (2,148)
Goodwill impairment 15,413
Other (498)
Total 40,886
Income (loss) before income taxes for the six months ended June 30, 2024
14,705
Income tax expense (benefit) 2,625
Net income (loss) for the six months ended June 30, 2024
$ 12,080
Sales in the first six months of 2024 decreased by $3.3 million compared with the first six months of 2023. Net sales in Aluminum Extrusions decreased $21.6 million, primarily due to lower sales volume and the pass-through of lower metal costs. Net sales in PE Films increased $17.8 million, primarily due to an increase in sales volume in Surface Protection. Net sales in Flexible Packaging Films were relatively flat, primarily due to lower selling prices that the Company believes are driven by excess global capacity and strong competition in Brazil, Latin America and the U.S, offset by higher sales volume. For more information on net sales and volume, see the Segment Operations Review below.
Consolidated gross profit (sales minus cost of goods sold and freight) as a percentage of sales (gross profit margin) was 16.8% in the first six months of 2024 compared to 11.7% in the first six months of 2023. The gross profit margin in Aluminum Extrusions increased compared to the prior year period primarily due to higher net pricing after the pass-through of metal cost changes, manufacturing cost improvements, including lower supply expense, and lower freight rates, partially offset by lower volume. Additionally, the timing of the flow through under the FIFO method of aluminum raw material costs, which were previously acquired at lower prices in a quickly changing commodity pricing environment and passed through to customers, resulted in a charge of $0.1 million in the first six months of 2024 versus a benefit of $0.4 million in the first six months of 2023. The gross profit margin in PE Films increased due to a higher Surface Protection contribution margin associated with substantially higher volume, favorable pricing, operating efficiencies and manufacturing costs savings, lower fixed costs and cost improvements from overwrap films. The gross profit margin in Flexible Packaging Films increased primarily due to lower raw material costs, lower fixed costs, higher sales volume and favorable product mix, partially offset by lower selling prices from global excess capacity and margin pressures and higher variable costs.
As a percentage of sales, SG&A and R&D expenses of 10.6% in the first six months of 2024 remained consistent with the first six months of 2023.
During 2023, the Company settled its pension plan, which decreased the pension and other postretirement expenses for the first six months of 2024 compared to the first six months of 2023. See Note 4 for additional information.
Interest expense of $6.8 million in the first six months of 2024 increased $2.1 million compared to the first six months of 2023 due to higher average debt levels and interest rates. See Note 10 for additional information.
In the first half of 2023, a non-cash partial goodwill impairment of $15.4 million was recognized, see Note 1 for more information.
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The effective tax rate used to compute income taxes was 17.9% in the first six months of 2024 compared to 13.1% in the first six months of 2023. See Note 8 for additional information.
Pre-tax gains and losses associated with plant shutdowns, asset impairments, restructurings and other items for the first six months of 2024 and 2023 detailed below are shown in the statements of net sales and EBITDA from ongoing operations by segment in Note 9 and are included in “Asset impairments and costs associated with exit and disposal activities, net of adjustments” in the condensed consolidated statements of income, unless otherwise noted.
Six Months Ended June 30,
(In millions) 2024 2023
Aluminum Extrusions:
(Gains) losses from sale of assets, investment writedowns and other items:
Consulting expenses for ERP/MES project 1
$ 1.4 $ —
Storm damage to the Newnan, Georgia plant 1
0.3 0.4
Legal fees associated with the Aluminum Extruders Trade Case 1
0.5 —
Total for Aluminum Extrusions $ 2.2 $ 0.4
PE Films:
(Gains) losses associated with plant shutdowns, asset impairments and restructurings:
Richmond, Virginia Technical Center closure expenses, including severance 4
$ 0.3 $ —
Richmond, Virginia Technical Center lease abandonment 4
0.3 —
Goodwill impairment — 15.4
Total for PE Films $ 0.6 $ 15.4
Flexible Packaging Films:
(Gains) losses associated with plant shutdowns, asset impairments and restructurings:
Other restructuring costs - severance $ — $ 0.1
Total for Flexible Packaging Films $ — $ 0.1
Corporate:
(Gains) losses from sale of assets, investment writedowns and other items:
Professional fees associated with business development activities 1
$ 0.9 $ 1.9
Professional fees associated with remediation activities related to internal control over financial reporting 1
1.3 1.0
Professional fees associated with the transition to the ABL Facility 1
0.2 —
Group annuity contract premium expense adjustment 2
(0.2) —
Write-down of investment in Harbinger Capital Partners Special Situations Fund 2
— 0.2
Stock-based compensation expense associated with the fair value remeasurement of awards granted at the time of the 2020 special dividend 1
— (0.2)
Net periodic benefit cost for the frozen defined benefit pension plan in process of termination 3
— 6.8
Total for Corporate $ 2.2 $ 9.7
1. Included in “Selling, general and administrative expenses” in the condensed consolidated statements of income.
2. Included in “Other income (expense), net” in the condensed consolidated statements of income.
3. See Note 4 for additional information.
4. See Note 1 for additional information.
Average total debt outstanding and interest rates were as follows:
Six Months Ended June 30,
(In millions, except percentages) 2024 2023
Floating-rate debt with interest charged on a rollover basis plus a credit spread:
Average total outstanding debt balance $ 150.0 $ 148.5
Average interest rate 9.4 % 6.6 %
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Segment Operations Review
Aluminum Extrusions
A summary of results for Aluminum Extrusions is provided below:
Three Months Ended Favorable/
(Unfavorable)
% Change Six Months Ended Favorable/
(Unfavorable)
% Change
(In thousands, except percentages) June 30, June 30,
2024 2023 2024 2023
Sales volume (lbs) 34,906 35,492 (1.7)% 68,747 73,054 (5.9)%
Net sales $ 119,413 $ 121,827 (2.0)% $ 233,636 $ 255,197 (8.4)%
Ongoing operations:
EBITDA $ 12,907 $ 10,217 26.3% $ 25,447 $ 24,855 2.4%
Depreciation & amortization (4,446) (4,158) (6.9)% (8,988) (8,569) (4.9)%
EBIT* $ 8,461 $ 6,059 39.6% $ 16,459 $ 16,286 1.1%
Capital expenditures $ 1,463 $ 5,631 $ 3,012 $ 13,373
*See the table in Note 9 for a reconciliation of this non-GAAP measure to the most comparable measure calculated in accordance with GAAP.
Second Quarter 2024 Results vs. Second Quarter 2023 Results
Net sales (sales less freight) in the second quarter of 2024 decreased 2.0% versus the second quarter of 2023 primarily due to lower sales volume, the pass-through of slightly lower metal costs and pricing pressure. Sales volume in the second quarter of 2024 decreased 1.7% versus the second quarter of 2023 but increased 3.3% versus the first quarter 2024.
Net new orders, which remain low compared to pre-pandemic levels, increased 17% in the second quarter of 2024 versus the second quarter of 2023 and were relatively flat compared to the first quarter of 2024. Since January 2021, net new orders for the Company's aluminum extruded products have generally tracked the ISM ® Manufacturing PMI ® . The Company believes that net new orders continue to be below pre-pandemic levels due to higher interest rates, tighter lender requirements and the increase in remote working, which particularly impacts the non-residential B&C end-use market. In addition, data indicates that aluminum extrusion imports have increased significantly in recent years, especially during the pandemic, and some of Bonnell Aluminum’s customers have increased their sourcing of aluminum extrusions from producers outside of the U.S.
Open orders at the end of the second quarter of 2024 were 14 million pounds (versus 15 million pounds at the end of the first quarter of 2024 and 20 million pounds at the end of the second quarter of 2023). This level is below the quarterly range of 21 to 27 million pounds in 2019 before pandemic-related disruptions (particularly starting in early 2021 with the re-opening of markets following the rollout of vaccines) that resulted in long lead times, driving a peak in open orders of approximately 100 million pounds during the first quarter of 2022.
The Company is part of a coalition of members of the Aluminum Extruders Council who have filed a trade case with the Department of Commerce (“DOC”) and the U.S. International Trade Commission (“ITC”) against 15 countries in response to alleged large and increasing volumes of unfairly priced imports of aluminum extrusions since 2019. In November 2023, the ITC found that there is a reasonable indication that the American aluminum extrusions industry is materially injured or threatened with injury due to imports from 14 countries, including China. The ITC’s preliminary determination found that subject import volumes were significant and increasing, and that with regard to pricing, subject imports predominantly undersold the domestic product by volume in each year of the period of investigation. On May 2, 2024, the DOC announced its preliminarily determination that aluminum extrusion producers and exporters in 14 countries, including China, sold aluminum extrusions at less-than-fair value in the U.S. Final determinations, which are expected by the end of the third quarter of 2024, should provide an additional opportunity for Bonnell Aluminum to regain market share. The Company's analysis of recent U.S. import data of aluminum extrusions indicates that the preliminary determinations of duties are starting to have the desired behavioral impact of shifting related customer purchases back to U.S. producers.
EBITDA from ongoing operations in the second quarter of 2024 increased $2.7 million versus the second quarter of 2023 primarily due to:
• Higher net pricing after the pass-through of metal cost changes and mix ($1.3 million), manufacturing cost improvements, including lower supply expense ($2.0 million) and lower freight rates ($0.5 million), partially offset by lower volume ($0.1 million), higher labor and employee-related costs ($0.8 million), higher utility expense ($0.4 million), and higher SG&A expenses, including other employee-related compensation ($2.0 million); and
• The timing of the flow-through under the FIFO method of aluminum raw material costs, which were previously acquired at lower prices in a quickly changing commodity pricing environment and passed through to customers,
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resulted in a benefit of $1.2 million in the second quarter of 2024 versus a charge of $1.3 million in the second quarter of 2023.
First Six Months of 2024 Results vs. First Six Months of 2023 Results
Net sales in the first six months of 2024 decreased 8.4% versus the first six months of 2023 primarily due to lower sales volume and the pass-through of lower metal costs. Sales volume in the first six months of 2024 decreased 5.9% versus the first six months of 2023.
EBITDA from ongoing operations in the first six months of 2024 increased $0.6 million in comparison to the first six months of 2023 primarily due to:
• Higher net pricing after the pass-through of metal cost changes and mix ($3.3 million), manufacturing cost improvements, including lower supply expense ($2.6 million) and lower freight rates ($0.7 million), partially offset by lower volume ($3.4 million), higher labor and employee-related costs ($0.2 million), and higher SG&A, including other employee-related compensation ($1.7 million); and
• The timing of the flow-through under the FIFO method of aluminum raw material costs, which were previously acquired at lower prices in a quickly changing commodity pricing environment and passed through to customers, resulted in a charge of $0.1 million in the first six months of 2024 versus a benefit of $0.4 million in the first six months of 2023.
R efer to Item 3. Q uantitative and Qualitative Disclosures About Market Risk in this Form 10-Q f or additional information on aluminum prices.
Projected Capital Expenditures and Depreciation & Amortization
Capital expenditures for Bonnell Aluminum are projected to be $9 million in 2024, including $4 million for productivity projects and $5 million for capital expenditures required to support continuity of operations. The projected spending reflects stringent spending measures that the Company has implemented to control its financial leverage. The multi-year implementation for new enterprise resource planning and manufacturing execution systems ("ERP/MES") has been reorganized with an extended implementation period. As a result, the earliest "go-live" date for the net ERP/MES is 2025. The ERP/MES project commenced in 2022, with spending to-date of approximately $21 million. Depreciation expense is projected to be $16 million in 2024. Amortization expense is projected to be $2 million in 2024.
PE Films
A summary of results for PE Films is provided below:
Three Months Ended Favorable/
(Unfavorable)
% Change Six Months Ended Favorable/
(Unfavorable)
% Change
(In thousands, except percentages) June 30, June 30,
2024 2023 2024 2023
Sales volume (lbs) 10,548 6,245 68.9% 20,583 13,613 51.2%
Net sales $ 29,197 $ 15,918 83.4% $ 53,932 $ 36,099 49.4%
Ongoing operations:
EBITDA $ 10,133 $ 814 NM** $ 17,037 $ 2,663 NM**
Depreciation & amortization (1,317) (1,552) 15.1% (2,645) (3,195) 17.2%
EBIT* $ 8,816 $ (738) NM** $ 14,392 $ (532) NM**
Capital expenditures $ 216 $ 360 $ 610 $ 1,075
* See the table in Note 9 for a reconciliation of this non-GAAP measure to the most comparable measure calculated in accordance with GAAP.
** Not meaningful ("NM")
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Second Quarter 2024 Results vs. Second Quarter 2023 Results
Net sales in the second quarter of 2024 were 83.4% higher compared to the second quarter of 2023, with volume increases in Surface Protection. Surface Protection sales volume in the second quarter of 2024 increased 123% versus the second quarter of 2023 (which reflected weak market conditions in consumer electronics) and 14% versus the first quarter of 2024.
EBITDA from ongoing operations during the second quarter of 2024 of $10.1 million was exceptional, primarily due to the restocking of Surface Protection customer inventories, which were abnormally low. While market indicators and recent volume improvements indicate a positive outlook for the consumer electronics market, EBITDA from ongoing operations performance is expected to moderate in the third quarter of 2024 as customer inventories and the Company's sales volume stabilize. There have been significant cyclical swings in the sales volume and EBITDA from ongoing operations for PE Films in the past 2.5 years, largely due to the unprecedented downturn in the display industry during the second half of 2022 and first half of 2023. EBITDA from ongoing operations for the first half of 2024, the second and first halves of 2023 and the second and first halves of 2022 were $17.0 million, $8.6 million, $2.7 million, $(2.2) million and $14.1 million, respectively, which averages approximately $4 million per quarter.
EBITDA from ongoing operations in the second quarter of 2024 increased $9.3 million versus the second quarter of 2023, primarily due to:
• A $9.6 million increase in Surface Protection primarily due to higher contribution margin associated with substantially higher volume ($6.4 million), favorable pricing ($0.2 million), operating efficiencies and manufacturing costs savings ($2.3 million), lower fixed costs ($0.2 million) and lower SG&A ($0.6 million, including $0.8 million associated with the closure of the Richmond Technical Center in 2023);
• A foreign currency transaction gain of $0.1 million in the second quarter of 2024 versus a gain of $0.5 million in the second quarter of 2023; and
• A $0.1 million increase in overwrap films.
First Six Months of 2024 Results vs. First Six Months of 2023 Results
Net sales in the first six months of 2024 increased 49.4% compared to the first six months of 2023 primarily due to an increase in sales volume in Surface Protection, as a result of factors noted above. Sales volume increased 77% in Surface Protection in the first six months of 2024 versus the first six months of 2023.
EBITDA from ongoing operations in the first six months of 2024 increased by $14.4 million versus the first six months of 2023, primarily due to:
• A $14.1 million increase in Surface Protection primarily due to higher contribution margin associated with substantially higher volume ($7.4 million), favorable pricing ($0.5 million), operating efficiencies and manufacturing costs savings ($4.2 million), lower fixed costs ($0.6 million) and lower SG&A ($1.4 million, which was associated with the closure of the Richmond Technical Center in 2023);
• A foreign currency transaction gain of $0.1 million in the first six months of 2024 versus a gain of $0.4 million in the first six months of 2023;
• The pass-through lag associated with resin costs (a charge of $0.4 million in the first six months of 2024 versus a charge of $0.2 million in the first six months of 2023); and
• A $0.8 million increase from overwrap films primarily due to cost improvements.
R efer to Item 3. Q uantitative and Qualitative Disclosures About Market Risk in this Form 10-Q f or additional information on resin prices.
Projected Capital Expenditures and Depreciation & Amortization
Capital expenditures for PE Films are projected to be $2 million in 2024, including $1 million for productivity projects and $1 million for capital expenditures required to support continuity of current operations. Depreciation expense is projected to be $5 million in 2024. There is no amortization expense for PE Films.
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Flexible Packaging Films
A summary of results for Flexible Packaging Films is provided below:
Three Months Ended Favorable/
(Unfavorable)
% Change Six Months Ended Favorable/
(Unfavorable)
% Change
(In thousands, except percentages) June 30, June 30,
2024 2023 2024 2023
Sales volume (lbs) 25,074 23,724 5.7% 47,047 43,569 8.0%
Net sales $ 34,543 $ 33,223 4.0% $ 64,655 $ 64,750 (0.1)%
Ongoing operations:
EBITDA $ 3,204 $ 249 NM** $ 5,167 $ 1,599 NM**
Depreciation & amortization (732) (711) (3.0)% (1,483) (1,411) (5.1)%
EBIT* $ 2,472 $ (462) NM** $ 3,684 $ 188 NM**
Capital expenditures $ 642 $ 878 $ 1,160 $ 1,483
* See the table in Note 9 for a reconciliation of this non-GAAP measure to the most comparable measure calculated in accordance with GAAP.
** Not meaningful ("NM")
Second Quarter 2024 Results vs. Second Quarter 2023 Results
Net sales in the second quarter of 2024 increased 4.0% compared to the second quarter of 2023 primarily due to higher sales volume and favorable product mix, partially offset by lower selling prices that the Company believes are driven by excess global capacity and strong competition in Brazil, Latin America and the U.S.
EBITDA from ongoing operations in the second quarter of 2024 increased $3.0 million versus the second quarter of 2023, primarily due to:
• Lower raw material costs ($2.5 million), lower fixed costs ($1.1 million), favorable product mix ($1.1 million), higher sales volume ($0.5 million) and lower SG&A ($0.3 million), partially offset by lower selling prices from global excess capacity and margin pressures ($1.5 million);
• Foreign currency transaction losses ($0.2 million) in the second quarter of 2024 remained consistent with the second quarter of 2023; and
• Net unfavorable foreign currency translation of Real-denominated operating costs ($1.1 million).
First Six Months of 2024 Results vs. First Six Months of 2023 Results
Net sales in the first six months of 2024 remained consistent with the first six months of 2023 primarily due to lower selling prices that the Company believes are driven by excess global capacity and strong competition in Brazil, Latin America and the U.S, offset by higher sales volume.
EBITDA from ongoing operations in the first six months of 2024 increased $3.6 million versus the first six months of 2023 primarily due to:
• Lower raw material costs ($4.0 million), lower fixed costs ($2.8 million), higher sales volume ($1.5 million), favorable product mix ($0.8 million), and lower SG&A ($0.5 million), partially offset by lower selling prices from global excess capacity and margin pressures ($3.5 million) and higher variable costs ($0.8 million);
• Foreign currency transaction losses ($0.1 million) in the first six months of 2024 compared to foreign currency transaction losses ($0.2 million) in the first six months of 2023; and
• Net unfavorable foreign currency translation of Real-denominated operating costs ($1.9 million).
Refer to Item 3. Quantitative and Qualitative Disclosures About Market Risk in this Form 10-Q f or additional information on polyester fiber and component price trends.
Projected Capital Expenditures and Depreciation & Amortization
Capital expenditures for Flexible Packaging Films are projected to be $4 million in 2024 for capital expenditures required to support continuity of current operations. Depreciation expense is projected to be $3 million in 2024. Amortization expense is projected to be $0.1 million in 2024.
Corporate Expenses, Interest & Other
Corporate expenses, net in the first six months of 2024 decreased $8.7 million compared to the first six months of 2023 primarily due to lower pension expense as a result of the pension plan termination completed in 2023 ($6.7 million), foreign
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currency transaction gains related to the remeasurement of intercompany receivables ($2.3 million) and lower business development activities ($1.2 million), partially offset by higher incentive compensation accruals ($1.0 million) and higher stock-based compensation ($0.6 million).
Interest expense of $6.8 million in the first six months of 2024 increased $2.1 million compared to the first six months of 2023 due to higher average debt levels and interest rates.
Status of Agreement to Sell Terphane
On September 1, 2023, the Company announced that it had entered into a definitive agreement to sell Terphane to Oben Group (the “Contingent Terphane Sale”). Completion of the sale is contingent upon the satisfaction of customary closing conditions, including the receipt of certain competition filing approvals by authorities in Brazil and Colombia. On October 27, 2023, the Company filed the requisite competition forms with the Administrative Council for Economic Defense (“CADE”) in Brazil.
As part of the Brazilian merger review process regarding the sale of Terphane to Oben Group, on May 13, 2024, the General Superintendence of the Administrative Council for Economic Defense ("SG-CADE") issued a non-binding opinion ("SG Opinion") recommending the rejection of the transaction. Following this first stage of the two-stage Brazilian merger review process for complex transactions, the case has been submitted to the CADE Tribunal, in accordance with the customary Brazilian merger review process. The parties are given a full opportunity to present evidence in favor of clearing the transaction. The final decision regarding the transaction will eventually be rendered by the Tribunal, which has begun its independent analysis. CADE's maximum deadline for completing its review is no later than November 18, 2024. The Colombian authority cleared the merger review regarding the transaction in early February 2024.
As of June 30, 2024, the Company has reported results for Terphane as a continuing operation, given the status of the approval process by authorities. If the sale transaction is completed, the Company expects to realize after-tax net debt-free cash proceeds of $85 million after deducting projected Brazil withholding taxes, escrow funds, U.S. capital gains taxes and transaction costs. Actual after-tax proceeds may differ from estimates due to possible changes in deductions and the Company's tax situation during the potentially lengthy interim period to the closing date.
Net capitalization and other credit measures are provided in Liquidity and Capital Resources below.
Liquidity and Capital Resources
The Company continues to focus on improving working capital management. Measures such as days sales outstanding (“DSO”), days inventory outstanding (“DIO”) and days payables outstanding (“DPO”) are used to evaluate changes in working capital. Changes in operating assets and liabilities from December 31, 2023 to June 30, 2024 are summarized below.
• Accounts and other receivables increased $16.0 million (23.5%).
◦ Accounts and other receivables in Aluminum Extrusions increased $10.5 million primarily due to increased sales volume. DSO (represents trailing 12 months net sales divided by a rolling 12-month average of accounts and other receivables balances) was approximately 43.6 days for the 12 months ended June 30, 2024 and 45.1 days for the 12 months ended December 31, 2023.
◦ Accounts and other receivables in PE Films increased $3.5 million primarily due to increased sales volume. DSO was approximately 24.6 days for the 12 months ended June 30, 2024 and 26.3 for the 12 months ended December 31, 2023.
◦ Accounts and other receivables in Flexible Packaging Films increased $1.8 million primarily due to increased sales volume. DSO was approximately 35.8 days for the 12 months ended June 30, 2024 and 38.1 days for the 12 months ended December 31, 2023.
• Inventories increased $7.2 million (8.8%).
◦ Inventories in Aluminum Extrusions increased $4.7 million primarily due to higher average aluminum prices and higher overall inventory levels to align with higher demand. DIO (represents trailing 12 months costs of goods sold calculated on a first-in first-out basis divided by a rolling 12-month average of inventory balances calculated on the first-in first-out basis) was approximately 47.4 days for the 12 months ended June 30, 2024 and 51.6 days for the 12 months ended December 31, 2023.
◦ Inventories in PE Films increased $2.0 million due to higher raw materials and finished goods levels to support increased sales volume during the first six months of 2024. DIO was approximately 51.3 days for the 12 months ended June 30, 2024 and 57.2 days for the 12 months ended December 31, 2023.
◦ Inventories in Flexible Packaging Films remained relatively flat. DIO of approximately 104.6 days for the 12 months ended June 30, 2024 compared to 117.7 days for the 12 months ended December 31, 2023 due to the lower 12-month average of costs of goods sold as a result of overall lower resin costs and higher sales volume.
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• Net property, plant and equipment decreased $11.6 million primarily due to depreciation expense of $12.4 million and a $3.7 million unfavorable change in the value of the U.S. dollar relative to foreign currencies, partially offset by capital expenditures of $4.7 million.
• Identifiable intangible assets, net decreased $1.0 million (10.6%) due to amortization expense.
• Deferred income tax assets decreased $1.4 million (5.7%). See Note 8 for more information.
• Accounts payable decreased $2.0 million (2.1%).
◦ Accounts payable in Aluminum Extrusions decreased $0.8 million primarily due to the timing of payments. DPO (represents trailing 12 months costs of goods sold calculated on a first-in first-out basis divided by a rolling 12-month average of accounts payable balances) was approximately 48.1 days for the 12 months ended June 30, 2024 and 49.8 days for the 12 months ended December 31, 2023.
◦ Accounts payable in PE Films increased $0.4 million primarily due to higher inventory levels and the timing of payments. DPO was approximately 43.7 days for the 12 months ended June 30, 2024 and 43.4 days for the 12 months ended December 31, 2023.
◦ Accounts payable in Flexible Packaging Films decreased $1.5 million primarily due to lower raw material purchases and timing of payments. DPO was approximately 71.2 days for the 12 months ended June 30, 2024 and 61.7 days for the 12 months ended December 31, 2023.
Net cash provided by operating activities was $7.3 million in the first six months of 2024 compared to net cash provided by operating activities of $22.7 million in the first six months of 2023. The decrease was primarily due to lower working capital and lower accrued pension benefits as a result of the pension plan termination in 2023, partially offset by higher EBITDA from ongoing operations for all reportable segments in the first 6 months of 2024 versus last year.
Net cash used in investing activities was $4.6 million in the first six months of 2024 compared to $15.6 million the first six months of 2023. The decrease was primarily due to lower capital expenditures ($11.1 million).
Net cash used in financing activities of $4.9 million in the first six months of 2024 remained consistent with the first six months of 2023.
At June 30, 2024, the Company had cash, cash equivalents and restricted cash of $8.7 million, including cash and cash equivalents held in locations outside the U.S. of $3.8 million.
Debt and Credit Agreements
ABL Facility
On December 27, 2023, the Company entered into Amendment No. 3 (the “ABL Facility”) to the Second Amended and Restated Credit Agreement (the "Credit Agreement"), which provides the Company with a $180 million senior secured asset-based revolving credit facility that will mature on June 30, 2026. On April 16, 2024, the Company entered into Amendment No. 4 (the "Amendment") that, among other items: (i) moves the ABL Adjustment Date (defined below) from March 31, 2025 to September 30, 2025 and (ii) requires weekly reporting of the borrowing base financial covenant. The ABL Facility is secured by substantially all assets of the Company and its domestic subsidiaries, including equity in certain material first-tier foreign subsidiaries. Availability for borrowings under the ABL Facility is governed by a borrowing base, determined by the application of specified advance rates against eligible assets, including a portion of trade accounts receivable, inventory, cash and cash equivalents, owned real properties, and owned machinery and equipment. Upon the earlier of September 30, 2025 or the date the Company receives the proceeds from the sale of Terphane (the “ABL Adjustment Date”), the $180 million ABL Facility will be reduced to $125 million. As of June 30, 2024, Minimum Liquidity (as defined in the ABL Facility) of $45.1 million, after reducing the borrowing base by the aggregate outstanding borrowings of $122.0 million and standby letters of credit of $12.9 million was in excess of the $10 million Minimum Liquidity financial covenant.
Under the terms of the ABL Facility, certain domestic bank accounts are subject to blocked account agreements, each of which contains a springing feature whereby the lenders may exercise control over those accounts during a cash dominion period (any such period, a “Cash Dominion Period”). A Cash Dominion Period was implemented on the date of the closing of the ABL Facility and will remain in effect at all times prior to the ABL Adjustment Date. After the ABL Adjustment Date, a Cash Dominion Period goes into effect if availability under the ABL Facility falls below 12.5% or an Event of Default (as defined in the ABL Facility) occurs. The Company would then be subject to the Cash Dominion Period until the Event of Default is waived or ABL Facility availability is above 12.5% of the $125 million aggregate commitment for 30 consecutive days. Receipts that have not yet been applied to the ABL Facility are classified as restricted cash in the Company’s consolidated balance sheets.
The financial covenants in the ABL Facility are as follows:
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• Until the ABL Adjustment Date, the Company is required to maintain (i) a minimum Credit EBITDA (as defined in the ABL Facility), as of the end of each fiscal month for the 12-month period then ended (presented below) and (ii) a Minimum Liquidity (as defined in the ABL Facility) of $10.0 million.
Minimum Credit EBITDA (In thousands)
June 2024 $ 19,450
July 2024 21,860
August 2024 22,830
September 2024 25,370
October 2024 26,070
November 2024 27,640
December 2024 29,640
January 2025 29,740
February 2025 29,850
March 2025 29,980
April 2025 30,340
May 2025 30,700
June 2025 31,030
July 2025 31,370
August 2025 31,710
September 2025 $ 32,080
• Following the ABL Adjustment Date, the foregoing financial covenants will cease to exist and will be replaced with a minimum fixed charge coverage ratio of 1.00:1.00 that will be triggered in the event that availability is less than 10% of $125 million commitment amount and continuing thereafter until availability is greater than 10% of the $125 million commitment amount for 30 consecutive days.
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The computation of Credit EBITDA, as defined in the ABL Facility, is presented below.
Computations of Credit EBITDA (as defined in the ABL Facility) as of and for the
Twelve Months Ended June 30, 2024 *
Computations of Credit EBITDA for the twelve months ended June 30, 2024 (in thousands):
Net income (loss) $ (73,892)
Plus:
After-tax losses related to discontinued operations —
Total income tax expense for continuing operations —
Interest expense 13,755
Depreciation and amortization expense for continuing operations 27,632
All non-cash losses and expenses, plus cash losses and expenses not to exceed $10,000, for continuing operations that are classified as unusual, extraordinary or which are related to plant shutdowns, asset impairments and/or restructurings (cash-related of $9,335) 125,096
Charges related to stock option grants and awards accounted for under the fair value-based method —
Losses related to the application of the equity method of accounting —
Losses related to adjustments in the estimated fair value of assets accounted for under the fair value method of accounting —
Fees, costs and expenses incurred in connection with the amendment process 242
Terphane sale transaction costs in an amount not to exceed $10,000 3,804
Minus:
After-tax income related to discontinued operations —
Total income tax benefits for continuing operations (48,500)
Interest income (476)
All non-cash gains and income, plus cash gains and income in excess of $10,000, for continuing operations that are classified as unusual, extraordinary or which are related to plant shutdowns, asset impairments and/or restructurings —
Income related to changes in estimates for stock option grants and awards accounted for under the fair value-based method —
Income related to the application of the equity method of accounting —
Income related to adjustments in the estimated fair value of assets accounted for under the fair value method of accounting (144)
Plus cash dividends declared on investments in an amount not to exceed $10,000 for such period —
Plus or minus, as applicable, pro forma EBITDA adjustments associated with acquisitions and asset dispositions —
Plus or minus, as applicable, pro forma EBITDA adjustments to pension expense associated with the early payment of pension obligations 5,706
Credit EBITDA 53,223
* Credit EBITDA is not intended to represent net income (loss) or cash flow from operations as defined by GAAP and should not be considered as an alternative to either net income (loss) or to cash flow.
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The computation of the ABL Facility Minimum Liquidity financial covenant, as defined in the ABL Facility, is presented below.
(In thousands, except percentages) June 30, 2024 December 31, 2023
Maximum aggregate principal $ 180,000 $ 180,000
Maximum borrowing limit per the Borrowing base as defined in the ABL Facility (includes eligible domestic cash and cash equivalents of $3,691 as of June 30, 2024 and $3,846 as of December 31, 2023)
$ 180,000 $ 172,286
ABL Facility outstanding debt (matures on June 30, 2026) 122,000 126,322
Outstanding standby letters of credit 12,930 13,080
ABL Facility Minimum Liquidity $ 45,070 $ 32,884
Minimum Liquidity financial covenant $ 10,000 $ 10,000
In addition to the financial covenants, the ABL Facility contains restrictive covenants, including covenants that restrict the Company’s ability to pay dividends and repurchase shares of its common stock.
As of June 30, 2024, the Company was in compliance with all debt covenants.
Terphane Brazil Loan
On October 26, 2023, Terphane Ltda., the Company’s wholly owned subsidiary in Brazil, borrowed $20 million secured by certain of its assets (“Terphane Brazil Loan”). This U.S. Dollar borrowing matures on October 30, 2028. The Company expects that the Terphane Brazil Loan will be repaid (and collateral released) upon the closing of the Contingent Terphane Sale. On October 26, 2023, the Company borrowed $20 million from Terphane Ltda. (the “Intercompany Loan”) at the same interest rate as the Terphane Brazil Loan, thereby transferring the funds to the U.S. The Company will repay the Intercompany Loan in conjunction with the closing of the Contingent Terphane Sale.
PE Films Guangzhou Loan
On June 25, 2024, PE Films' business location in Guangzhou, China, Guangzhou Tredegar Film Products Co., Ltd. (“Guangzhou Tredegar”), entered into a 9.5 million Chinese Yuan, which is equivalent to $1.3 million as of June 30, 2024, revolving loan with the Industrial and Commercial Bank of China. The loan matures one year after the first withdrawal, which occurred on July 4, 2024, in the amount of 5 million Chinese Yuan. The interest rate is the one year loan prime rate published by the National Interbank Funding Center for the working day immediately preceding the drawdown date, minus 0.45%. As of June 30, 2024, the National Interbank Funding Center rate was 3.45%. The revolving loan is secured by a mortgage contract listing the Guangzhou Tredegar factory building as collateral. The mortgage contract has a maximum value of 30 million Chinese Yuan and is effective from June 25, 2024 through May 31, 2027.
For more information on the ABL Facility, the Terphane Brazil Loan and the PE Films Guangzhou Loan, see Note 10 for additional information.
The Company believes that existing borrowing availability, current cash balances and cash flow from operations will be sufficient to satisfy short term material cash requirements related to working capital, capital expenditure, and debt repayments for at least the next 12 months. In the longer term, liquidity will depend on many factors, including the results of operations, the timing and extent of capital expenditures, changes in operating plans, or other events that would cause the Company to seek additional financing in future periods. In addition, the completion of the Contingent Terphane Sale would provide additional liquidity.
Text extracted from the filing as submitted to EDGAR. Formatting, tables and exhibits are simplified for reading; the original document is authoritative for anything you rely on.