Item 2. Management’s Discussion and Analysis
ITEM
2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The
following discussion and analysis of our financial condition and results of operations should be read in conjunction with the unaudited
interim financial statements and related notes for the three and six months ended June 30, 2023 and 2022 included elsewhere in this Quarterly
Report on Form 10-Q (“Quarterly Report”) as well as our audited financial statements and related notes for the fiscal years
ended December 31, 2022 and 2021, included in our Annual Report on Form 10-K for the year ended December 31, 2022, filed with the SEC
on March 30, 2023 (the “2022 Form 10-K”). Our future financial condition and results of operations, as well as any forward-looking
statements, are subject to inherent risks and uncertainties that may adversely impact our operations and financial results. These risks
and uncertainties are discussed in this Quarterly Report, including in Item 1A “Risk Factors” of Part II Other Information
and “Cautionary Notice Regarding Forward-Looking Statements” below. Percentage amounts included in this section have not
in all cases been calculated on the basis of rounded figures, but on the basis of such amounts prior to rounding. For this reason, percentage
amounts in this section may vary from those obtained by performing the same calculations using the figures in our consolidated financial
statements included elsewhere in this Quarterly Report on Form 10-Q. Certain other amounts that appear in this section may not sum due
to rounding.
OVERVIEW
We
focus on the design, assembly, manufacturing, and sales of lithium iron phosphate (LiFePO4) batteries and supporting accessories for
recreational vehicles (“RVs”) and marine applications with plans to expand into home energy storage products and industrial
applications. We design, assemble, and distribute high-powered, lithium battery solutions using ground-breaking concepts with a creative
sales and marketing approach. We believe that our product offerings include some of the most dense and minimal-footprint batteries in
the RV & Marine industry. We are developing the e360 Home Energy Storage: a system that we expect to significantly change the industry
in barrier price, flexibility, and integration. We are deploying multiple IP strategies with cutting-edge research and unique products
to sustain and scale the business. We currently have customers consisting of dealers, wholesalers, private label customers and original
equipment manufacturers who are driving revenue and brand awareness nationally.
Our
corporate headquarters are based in Redmond, Oregon, with assembly in the United States and suppliers based in Asia and Europe. We are
currently in the process of building out manufacturing capacity at our corporate headquarters. Our long-term target is to onshore the
manufacturing of most of our components and assemblies, including cell manufacturing, to the United States.
Our
main target markets are currently the RV & Marine industry. We believe that we are well positioned to capitalize on the rapid market
conversion from lead-acid to lithium batteries as the primary method of power sourcing in these industries. Additional focus markets
include home energy storage, where we aim to provide a cost-effective, low barrier of entry, and a do-it-yourself (“DIY”)
flexible system for those looking to power their homes via solar energy, wind, or grid back-up. Along with RV/Marine and home energy
storage markets, we aim to provide additional capacities to the ever-expanding electric forklift and industrial material handling markets.
Expion360’s
e360 product line, which is manufactured for the RV/Marine industry, was launched in December 2020. The e360 product line, through its
rapid sales growth, has shown to be a preferred conversion solution for lead-acid batteries. We believe that our e360 Home Energy Storage
system has strong revenue potential with recurring income opportunities for us and our associated sales partners.
Our
products provide numerous advantages for various industries that are looking to migrate to lithium-based energy storage. They incorporate
detailed-oriented design and engineering and strong case materials and internal and structural layouts and are backed by responsive customer
service.
28
COMPETITIVE
STRENGTHS
We
believe the following strengths differentiate Expion360 and create long-term sustainable competitive advantages.
Superior
Capacity to Lead Acid Competitors
Lead-acid
batteries have always been the standard in RV and marine transportation vehicles. Our lithium-ion batteries offer superior capacity to
our lead-acid competitors. Our batteries utilize lithium iron phosphate, and therefore, are expected to have a lifespan of approximately
12 years — three to four times that of certain lead-acid batteries and with ten times the number of charging cycles. Furthermore,
our typical battery provides three times the power of the typical, lead-acid battery despite being half the weight (comparing, for example,
a typical lead-acid battery like Renogy Deep Cycle AGM, which is rated at 100Ah, to our own LFP 100Ah battery and assuming slow discharge
at a .1C rate).
Battery
Pack Flexibility
Our
battery packs are also highly flexible, designed to be moved and used in various applications seamlessly. We plan to onshore our semi-automated
pack assembly in Redmond, Oregon. The initial equipment has arrived and subject to market conditions, we are working on the setup and
development of additional equipment to automate the line. This should allow us to use a more flexible approach to forming and creating
new battery packs. By onshoring, we expect to be able to react to market demands at a much quicker pace and increase profit levels over
our competition.
Long-time
RV and Marine Industry Experience and Relationship
Expion360
is managed by a team with a strong track record in the RV and clean energy spaces. John Yozamp, Co-Founder of Expion360, pioneered multiple
new recreational concepts in the RV industry. As the founder and previous owner of Zamp Solar, he has extensive relationships in the
RV OEM industry. In addition, our co-founders own significant equity in the Company, signaling a strong commitment and personal investment.
Expansion
into New Markets
While
RV and marine applications currently drive revenue, Expion360 has plans to expand into the home energy market in the coming years. Our
e360 Home Energy Storage system is planned to target entry level customers with its modular design that will allow for DIY expansion.
We see the vision of stored energy as a portable, moving concept, where stored energy can be transported from the home to other devices
outside of it.
In
furtherance of our vision of stored energy, in January 2023, Expion360 introduced two portable power generator products: the AURA POWERCAP™
600 and AURA POWERCAP™ 800 (together, the “Aura”). The AURA POWERCAP™ 600 is designed to fit and convert any
one of Expion360’s group 24 lithium batteries into a 600W mobile power station while the AURA POWERCAP™ 800 is designed to
fit and convert any one of Expion360’s group 27 lithium batteries into an 800W mobile power station. The Aura’s proprietary
patent pending design allows the AURA POWERCAP™ 600 to join seamlessly to 60Ah, 80Ah, and 95Ah Expion360 batteries and the AURA
POWERCAP™ 800 to join to 100Ah and 120Ah Expion360 batteries. The AURA POWERCAP™ 600 and AURA POWERCAP™ 800 are an
exclusive fit to Expion360 batteries and will not fit other brands. The AURA POWERCAP™ 600 and AURA POWERCAP™ 800 contain
beneficial features and functions for a compact portable power unit, including the ability to recharge the battery from the input charge
port using the included 7 Amp household charger and the ability to recharge remotely with Expion360’s lightweight portable solar
panel options, which are sold separately.
29
Additionally,
in June 2023, Expion360 unveiled e360 SmartTalk, an innovative mobile app that allows the seamless integration and management of e360
Bluetooth enabled lithium iron phosphate (LiFePO4) batteries. The technology enables users to wirelessly monitor and manage e360 batteries,
providing a view of individual battery conditions and performance as well as a comprehensive view of an entire power bank consisting
of multiple e360 batteries. The 48 Volt GC2 LiFePO4 battery was also introduced in June 2023 as our first e360 SmartTalk Battery for
powering electric golf carts and other light electric vehicles (LEVs).
Strong
National Retail Customers and Distribution Channels
Expion360
has sales relationships with many major RV retailers and with marine retailers and plans to use what we believe is a strong reputation
in the lithium battery space to create an even stronger distribution channel. The Company’s Co-Founder, John Yozamp, has used his
decades of experience in the energy and RV industries to cultivate relationships with numerous retailers in the space. Expion360 has
already established a sales relationship with several large retail customers, including Camping World, a leading national RV retailer,
as well as NTP-STAG, and Meyer Distributing, both distributors of aftermarket RV parts.
RECENT
DEVELOPMENTS AND TRENDS
Key
Factors Affecting Our Operating Results
Our
operating results and financial performance are significantly dependent on the following factors:
Consumer
Demand
Although
most of our current sales are generated through dealers, wholesalers and original equipment manufacturers (“OEM”) focused
on the RV and marine markets, ultimate demand for our products is reliant on demand from consumers. Our sales are completed on a purchase
order basis, and most are without firm, long-term revenue commitments or sales arrangements, which we expect to continue going forward.
Therefore, our future sales will be subject to risks and uncertainties related to end user demand.
Demand
from end users is affected by a number of factors which may include fuel costs, overall macroeconomic conditions, and travel restrictions
(resulting from COVID-19 or otherwise). During the COVID-19 pandemic, the increased adoption of the RV lifestyle benefited battery suppliers.
However, more recently we have seen a rise in fuel costs, higher interest rates, and other changes in macroeconomic conditions which
have created a decrease in end user spending decisions which is affecting our markets. These conditions could have a negative effect
on our business.
While
RV and marine applications drive current revenues, Expion360 has plans to expand into the home energy market in the coming years. Our
e360 Home Energy Storage system is planned to target entry level customers with its modular design that will allow for DIY expansion.
We see the vision of stored energy as a portable, moving concept, where stored energy can be transported from the home to other devices
outside of it. The success of our strategy requires (1) continued growth of these addressable markets in line with our expectations and
(2) our ability to successfully enter these markets. We expect to incur significant marketing costs understanding these new markets,
and researching and targeting customers in these end markets, which may not result in sales. If we fail to execute on this growth strategy
in accordance with our expectations, our sales growth would be limited to the growth of existing products and existing end markets.
30
Manufacturing
and Supply Chain
Our
batteries are manufactured by multiple third-party manufacturers located in China, who also produce our battery cells. We then assemble
and package the batteries in the United States for sale to our customers. While we do not have long-term purchase arrangements with our
third-party manufacturers and our purchases are completed on a purchase order basis, we have had strong relationships with our third-party
manufacturers spanning many years. Our close working relationships with our China-based third-party manufacturers and cell suppliers,
reflected in our ability to increase our purchase order volumes (qualifying us for related volume-based discounts) and to order and receive
delivery of cells in anticipation of required demand, has helped us moderate increased supply-related costs associated with inflation,
currency fluctuations, and U.S. government tariffs imposed on our imports and to avoid potential shipment delays. We aim to maintain
an appropriate level of inventory to satisfy our expected supply requirements. We believe that we could locate alternative third-party
manufacturers to fulfill our needs.
Our
third-party manufacturers source the raw materials and battery components required for the production of our batteries directly from
third party suppliers that meet our approval and quality standards, and as a result, we may have limited control over the agreed pricing
for these raw materials and battery components. We estimate that raw material costs account for over half of our cost of goods sold.
The costs of these raw materials, particularly lithium-ion batteries, are volatile and beyond our control. Additionally, availability
of the raw materials used to manufacture our products may be limited at times, resulting in higher prices and/or the need to find alternative
suppliers. For example, a global shortage and component supply disruptions of electronic battery components are currently being reported,
and the full impact to us is yet unknown. Our battery cell manufacturers also have joint venture factories outside of China and have
secured sourcing contracts from lithium suppliers in South America and Australia. In addition, the Company has secured a secondary source
for lithium iron phosphate cells used in its batteries from a supplier in Denmark, enabling the Company to source materials outside of
China in the event it becomes necessary to do so.
Product
and Customer Mix
We
sell seven models of LiFEPO4 batteries, the AURA POWERCAP, and individual or bundled accessories for battery systems. Our products are
sold to different customers (i.e., dealers, wholesalers, OEMs, etc.) at differing prices and have varying costs. The average selling
price and costs of goods sold for a particular product, will vary with changes in the sales channel mix, volume of products sold, and
the prices of such products sold relative to other products. While we work with our suppliers to limit price and supply cost increases,
our products may see price increases resulting from a rise in supply costs due to currency fluctuations, inflation, and tariffs. Accessory
and OEM sales typically have lower average selling prices and resulting margins which could decrease our margins and therefore negatively
affect our growth or require us to increase the prices of our products. However, the benefits of increased sales volumes typically offset
these reductions. The relative margins of products sold also impact our results of operation. As we introduce new products, we may see
a change in product and sales channel mix which could result in period-to-period fluctuations in our overall gross margin.
Competition
We
compete with both traditional lead-acid and lithium-ion battery manufacturers that primarily either import their products or components
or manufacture products under a private label. As we develop new products and expand into new markets, we may experience competition
with a broader range of companies. These companies may have more resources than us and be able to allocate more resources to their current
and future products. Our competitors may source products or components at a lower cost than us which may require us to evaluate our own
costs, lower our product prices, or increase our sales volume to maintain our expected profitability levels.
31
Research
and Development
We
anticipate that additional investments in our infrastructure and research and development spending will be required to scale our operations
and increase productivity, to address the needs of our customers, to further develop and enhance our service, and to expand into new
geographic areas and market segments.
New
technologies are rapidly emerging in the markets where we conduct business and many new energy storage technologies have been introduced
over the past several years. Our ability to achieve significant and sustained penetration of key developing markets, including the RV
and marine markets, will depend upon our success in developing these and other technologies, either independently, through joint ventures,
or through acquisitions, which in each case may require significant capital and commitment of resources to research and development.
As a result, we may need to raise additional funds for these research and development efforts.
KEY
LINE ITEMS
Revenue
The
Company’s revenue is generated from the sale of products consisting primarily of batteries and accessories. The Company recognizes
revenue when control of goods or services is transferred to its customers in an amount that reflects the consideration it is expected
to be entitled to in exchange for those goods or services. Materially, all of our sales are within the United States.
Cost
of Sales
Our
primary cost of sales as a percentage of sales is related to our direct product and landing costs. Direct labor costs consist of payroll
costs (including taxes and benefits) of employees directly engaged in assembly activities. Per full absorption cost accounting, overhead
related to our cost of sales is added, consisting primarily of warehouse rent and utilities. The costs can increase or decrease based
on costs of product and assembly parts (purchased at market pricing), customer supply requirements, and the amount of labor required
to assemble a product, along with the allocation of fixed overhead.
Selling,
General and Administrative Expenses
Selling,
general and administrative expenses consist primarily of salaries, benefits, and sales and marketing costs. Other costs include facility
and related costs, professional fees and other legal expenses, consulting, and tax and accounting services.
Interest
and Other Income, net
Interest
expense consists of interest costs on loans with interest rates ranging from 3.75% to 10.0% and amortization of debt issuance costs.
As of June 30, 2023, all debt issuance costs have been fully amortized.
32
Provision
for Income Taxes
The
Company is subject to corporate federal and state income taxes. Deferred tax assets and liabilities are recognized for the future tax
consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their
respective tax basis. Deferred tax assets, including tax loss and credit carryforwards, and liabilities are measured using the enacted
tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled.
The effect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that included the enactment
date. Deferred income tax expense represents the change during the period in the deferred tax assets and deferred tax liabilities. Deferred
tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all
of the deferred tax assets will not be realized.
The
Company has adopted the provisions in ASC 740, Income Taxes, related to accounting for uncertain tax positions. It requires that the
Company recognize the impact of a tax position in the financial statements if the position is more likely than not to be sustained upon
examination and on the technical merits of the position. Management has concluded that there were no material unrecognized tax benefits
as of June 30, 2023 or December 31, 2022.
The
Company’s practice is to recognize interest and/or penalties related to income tax matters in income tax expense. The Company had
no accrual for interest or penalties on the Company’s balance sheet at June 30, 2023 or December 31, 2022 and did not recognize
interest and/or penalties in the statement of operations for the years ended June 30, 2023 and 2022, since there are no material unrecognized
tax benefits. Management believes no material change to the amount of unrecognized tax benefits will occur within the next twelve months.
Off-Balance
Sheet Arrangements
We
have no material off-balance sheet arrangements.
RESULTS
OF OPERATIONS
The
following table sets forth certain operational data as a percentage of sales:
Three Months Ended
Six Months Ended
June
30,
June
30,
2023
2022
2023
2022
Net sales
100.0 %
100.0 %
100.0 %
100.0 %
Cost of sales
73.7
67.9
72.2
64.0
Gross profit
26.3
32.1
27.8
36.0
Selling, general, and administrative expenses
113.1
164.4
126.0
110.6
Loss from operations
(86.8 )
(132.4 )
(98.2 )
(74.6 )
Other expense — net
(1.1 )
53.4
8.7
35.3
Loss before income taxes
(85.7 )
(185.7 )
(106.9 )
(109.9 )
Net loss
(85.7 )
(185.7 )
(106.9 )
(109.9 )
Sales,
net
Sales,
net for the three months ended June 30, 2023 decreased by $478,000, or 21.7%, compared to the three months ended June 30, 2022. Sales
were $2.2 million for the three months ended June 30, 2022 and $1.7 million for the three months ended June 30, 2023.
33
Sales,
net for the six months ended June 30, 2023 decreased by $1.1 million, or 25.8%, compared to the six months ended June 30, 2022. Sales
were $4.4 million for the six months ended June 30, 2022 and $3.2 million for the six months ended June 30, 2023.
The
year over year decrease was primarily attributable to a large initial stocking order for one of our resellers which was fulfilled in
the first and second quarters of 2022. Additionally, the second quarter of 2022 included back orders that were fulfilled with inventory
purchased with IPO proceeds.
Cost
of Sales
Total
cost of sales for the three months ended June 30, 2023 decreased by $226,000, or 15.1%, compared to the three months ended June 30, 2022.
Cost of sales were $1.5 million for the three months ended June 30, 2022 and $1.3 million for the three months ended June 30, 2023. Cost
of sales as a percentage of sales increased by 5.7% in that period.
Total
cost of sales for the six months ended June 30, 2023 decreased by $455,000, or 16.3%, compared to the six months ended June 30, 2022.
Cost of sales were $2.8 million for the six months ended June 30, 2022 and $2.3 million for the six months ended June 30, 2023. Cost
of sales as a percentage of sales increased by 8.2% in that period.
The
percentage increase in cost of sales was primarily related to the lower sales volume resulting in lower absorption of our fixed facilities
costs and labor, along with changes in product mix related to sales, discount levels related to specific customer groups, and supplier
and shipping costs, which the Company is currently monitoring.
Gross
Profit
Our
gross profit for the three months ended June 30, 2023 decreased by $252,000, or 35.7%, compared to the three months ended June 30, 2022.
Gross profit was $706,000 for the three months ended June 30, 2022 and $454,000 for the three months ended June 30, 2023. Gross profit
as a percentage of sales decreased by 5.7% for that period, from 32.0% for the three months ended June 30, 2022 to 26.3% for the three
months ended June 30, 2023.
Our
gross profit for the six months ended June 30, 2023 decreased by $670,000, or 42.7%, compared to the six months ended June 30, 2022.
Gross profit was $1.6 million for the six months ended June 30, 2022 and $898,000 for the six months ended June 30, 2023. Gross profit
as a percentage of sales decreased by 8.2% for that period, from 36.0% for the six months ended June 30, 2022 to 27.8% for the six months
ended June 30, 2023.
The
decrease in gross profit was primarily attributable to the lower sales volume resulting in lower absorption of our fixed facilities costs
and labor, along with changes in product mix related to sales, discount levels related to specific customer groups, and supplier and
shipping costs, which the Company is currently monitoring.
Selling,
General and Administrative Expenses
Selling,
general and administrative expenses decreased by $1.7 million, or 46.1%, to $2.0 million for the three months ended June 30, 2023 compared
to $3.6 million for the three months ended June 30, 2022.
Selling,
general and administrative expenses decreased by $745,000, or 15.5%, to $4.1 million for the six months ended June 30, 2023 compared
to $4.8 million for the six months ended June 30, 2022. The change is primarily due to a decrease in non-cash stock-based compensation
of $2,114,529 which was partially offset by a $759,714 increase in legal and professional services and a $141,094 increase in sales and
marketing.
34
Presented
in the table below is the composition of selling, general and administrative expenses:
Three Months Ended June 30,
Six Months Ended June 30,
2023
2022
2023
2022
Salaries and benefits
$ 845,479
$ 2,804,205
$ 1,625,738
$ 3,430,567
Legal and professional
318,661
155,964
1,022,246
262,532
Sales and marketing
297,673
151,701
452,832
311,738
Rents, maintenance, utilities
145,148
177,794
294,801
310,797
Research and development
94,078
107,058
171,258
112,375
Software, fees, tech support
56,095
37,138
105,181
76,061
Depreciation
47,919
35,459
88,447
62,893
Travel expenses
38,656
36,506
108,140
73,154
Insurance
34,676
19,813
66,542
39,401
Supplies, office
14,311
56,077
38,712
86,968
Other
58,968
39,857
98,662
51,462
Total
$ 1,951,664
$ 3,621,572
$ 4,072,559
$ 4,817,948
Other
Expense
Our
other (income)/expense for the three months ended June 30, 2023 and 2022 was ($18,000) and $1.18 million, respectively. Other income
for the three months ended June 30, 2023 was made up almost entirely of interest income related to investments. Other expense for the
three months ended June 30, 2022 was made up almost entirely of interest expense of debt obligations and the amortization of debt discount.
Our
other expense for the six months ended June 30, 2023 and 2022 was $281,000 and $1.54 million, respectively. Other expense for the six
months ended June 30, 2023 was made up almost entirely of settlement expense. Other expense for the six months ended June 30, 2022 was
made up almost entirely of interest expense of debt obligations and the amortization of debt discount.
During
the three months ended June 30, 2023 and 2022, non-cash amortization of debt discount totaled $0 and $982,317, respectively. Interest
expense attributable to debt obligations totaled $26,000 and $193,000 during the three months ended June 30, 2023 and 2022, respectively.
During the six months ended June 30, 2023 and 2022, non-cash amortization of debt discount totaled $0 and $1.20 million, respectively.
Interest expense attributable to debt obligations totaled $65,000 and $341,000 during the six months ended June 30, 2023 and 2022, respectively.
In
April 2022, with the use of proceeds from the IPO, the Company paid off approximately $2.46 million in debt with interest rates ranging
from 10 to 15%.
Net
Loss
Our
net loss for the three months ended June 30, 2023 and 2022 was $1.5 million and $4.09 million, respectively. Our net loss for the six
months ended June 30, 2023 and 2022 was $3.5 million and $4.79 million, respectively. The decrease in net loss was primarily the result
of decreased selling, general, and administrative expenses as we incurred lower non-cash stock-based compensation and no interest expense
from the amortization of debt discount. Additionally, for the period ended June 30, 2023, the Company recognized $281,680 in non-cash
stock-based settlement expenses, compared to $0 for the period ended June 30, 2022. See Item 1 “Legal Proceedings” of Part
II Other Information.
35
LIQUIDITY
AND CAPITAL RESOURCES
Overview
Our
operations have been financed primarily through net proceeds from the sale of securities and from borrowings. As of June 30, 2023 and
December 31, 2022, our current assets exceeded current liabilities by $8.0 million and $10.8 million, respectively, and we had cash and
cash equivalents of $3.6 million and $7.2 million, respectively. On April 1, 2022, we closed our initial public offering which resulted
in approximately $14.8 million of net proceeds.
We
generally consider our short-term liquidity requirements to consist of those items that are expected to be incurred within the next twelve
months and believe those requirements to consist primarily of funds necessary to pay operating expenses, interest and principal payments
on our debt, and capital expenditures related to assembly line expansion.
As
of June 30, 2023, we expect our short-term liquidity requirements to include (a) approximately $379,000 of capital additions; (b) principal
debt payments totaling approximately $174,000; and (c) lease obligation payments of approximately $726,000, including imputed interest.
We
generally consider our long-term liquidity requirements to consist of those items that are expected to be incurred beyond the next twelve
months.
The
Company’s activities are subject to significant risks and uncertainties, including failing to secure additional funding before
the Company achieves sustainable revenues and profit from operations. The Company expects to continue to incur additional losses for
the foreseeable future, and the Company may need to raise additional debt or equity financing to expand its presence in the marketplace,
develop new products, achieve operating efficiencies, and accomplish its long-term business plan over the next several years. There can
be no assurance as to the availability or terms upon which such financing and capital might be available. For the three and six months
ended June 30, 2023 and 2022, respectively, the Company sustained recurring losses and negative cash flows from operations. These factors
raise substantial doubt about the Company’s ability to continue as a going concern within twelve months after the date that the
financial statements for the period ended June 30, 2023 are issued. However, management is working to address its cash flow challenges,
including raising additional capital, managing inventory levels, identifying alternative supply chain resources, and continuing to develop
our in-house assembly lines. See also the risk factor entitled “Our audited financial statements include a statement that there
is a substantial doubt about our ability to continue as a going concern and a continuation of negative financial trends could result
in our inability to continue as a going concern” in Item 1A, “Risk Factors” of our 2022 From 10-K.
Financing
Obligations
On
April 1, 2022, we closed our initial public offering which resulted in approximately $14.8 million of net proceeds, of which approximately
$2,464,000 was used to pay down principal and accrued interest on high interest-bearing debt.
As
of June 30, 2023, the Company’s debt totaled $374,000, comprised of $149,000 outstanding under a COVID-19 Economic Injury Disaster
Loan, $200,000 outstanding under vehicle financing arrangements, and an equipment loan for $8,000. In January 2023, the Company repaid
a vehicle loan with an interest rate of 11.21% in the amount of $89,360 which included principal, interest, and fees. In May 2023, the
Company sold a vehicle including repayment of the related vehicle loan with an interest rate of 5.89% in the amount of $31,568 which
included principal and interest. In addition, as of June 30, 2023, the Company had outstanding stockholder loans totaling $825,000.
Stockholder
Promissory Notes
Unsecured
promissory notes due to stockholders had an outstanding principal balance of $825,000 as of June 30, 2023. The unsecured promissory notes
require monthly interest-only payments at 10% per annum and mature at various dates from January 2024 to December 2024. See Note 8 –
Stockholder Promissory Notes in Item 1 – Financial Statements of Part I – Financial Information.
36
Vehicle
Financing Arrangements
As
of June 30, 2023, the Company has five notes payable to GM Financial for vehicles. In addition, the commercial line secured in April
2022 for $300,000 was renewed in April 2023 and increased to $350,000. This commercial line may be used to finance vehicle purchases
and expires in April 2024. The notes are payable in aggregate monthly installments of $4,084, including interest at rates ranging from
5.89% to 7.29% per annum, mature at various dates from October 2027 to May of 2028, and are secured by the related vehicles. Two of the
notes are personally guaranteed by a co-founder of the Company. See Note 7 – Long-Term Debt in Item 1 – Financial Statements
of Part I – Financial Information.
Cash
Flows
The
following table shows a summary of our cash flows for the periods presented:
Six Months Ended June 30,
2023
2022
Net cash provided by / (used in) operating
activities
$ (3,521,527 )
$ (2,727,928 )
Net cash provided by / (used in) investing activities
$ 3,714
$ (138,674 )
Net cash provided by / (used in) financing activities
$ (87,188 )
$ 12,483,840
Cash
flows used in operating activities
Our
largest source of operating cash is cash collection from sales of our products. Our primary use of cash in operating activities are for
increases in inventory purchases, legal and professional services, increased marketing, and research and development. In the last several
years, we have generated negative cash flows from operating activities and have supplemented working capital requirements through net
proceeds from the sales of common stock.
We
generated negative cash flows from operating activities of $3.5 million for the six months ended June 30, 2023, compared to negative
cash flows of $2.7 million for the corresponding period in 2022. Factors affecting operating cash flows during the periods included:
·
For the six months ended
June 30, 2023, our loss of $3.5 million was reduced by non-cash transactions including a stock-based settlement of $252,000 and depreciation
of $102,000. For the six months ended June 30, 2022, our loss of $4.8 million was adjusted and reduced by non-cash transactions including
stock-based compensation of $2.1 million and amortization of debt discount of $1.2 million.
·
The increase in accounts
receivable was $92,000 and $45,000 for the six months ended June 30, 2023 and 2022, respectively. Sales are generally collected within
30 to 45 days. These changes are mainly due to timing where a few large orders were placed and had open balances at a given date.
·
The decrease in accounts
payable was $11,000 and $27,000 for the six months ended June 30, 2023 and 2022, respectively. These changes are mainly due to timing
of when payments are due.
·
Other significant changes
include an increase in customer deposits of $157,000 during the six months ended June 30, 2023, representing deposits for custom
orders placed in early 2023 for orders that will be shipped and invoiced throughout 2023.
·
Cash used for inventory
and prepaid inventories increased by $437,000 and $706,000 for the six months ended June 30, 2023 and 2022, respectively. The increases
are primarily due to timing of significant purchases and prepayments of inventory to Chinese suppliers. Turnaround time for receiving
inventory from foreign sources can take up to 120 days, with prepayments required.
37
Cash
flows used in investing activities
Cash
was provided by investing activities in the amount of $4,000 for the six months ended June 30, 2023, and cash was used in investing activities
in the amount of $139,000 for the six months ended June 30, 2022. We have had fewer purchases of property and equipment in the six months
ended June 30, 2023 than we had in the same period in 2022. We have also received proceeds from selling property and equipment in the
six months ended June 30, 2023 that we did not have in the same period in 2022. We anticipate that we will spend up to $379,000 in 2023
as we continue to automate our new assembly line and enhance our quality control measures.
Cash
flows provided by financing activities
Cash
used in financing activities was $87,000 for the six months ended June 30, 2023 and cash provided by financing activity was $12.5 million
for the six months ended June 30, 2022. For the six months ended June 30, 2023, we paid down debt principal of $137,000, which was offset
by net cash proceeds of $50,000 from the exercise of warrants. For the six months ended June 30, 2022, we had net proceeds from the issuance
of common stock of $14.8 million due to the IPO, paid down debt principal of $1.7 million, and paid lines of credit of $550,000.
Contractual
and Other Obligations
Our
estimated future obligations consist of long-term operating lease liabilities. As of June 30, 2023, the Company had $3.0 million in long-term
operating lease liabilities.
CRITICAL
ACCOUNTING POLICIES AND ESTIMATES
The
above discussion and analysis of our financial condition and results of operations is based upon our financial statements. The preparation
of financial statements in conformity with GAAP requires management to make estimates and judgments that affect the reported amounts
of assets, liabilities, revenue and expenses, and disclosures of contingent assets and liabilities. Our significant accounting policies
are described in Note 2 of the accompanying unaudited interim financial statements. Critical accounting policies are those that we consider
to be the most important in portraying our financial condition and results of operations and also require the greatest number of judgments
by management. Judgments or uncertainties regarding the application of these policies may result in materially different amounts being
reported under different conditions or using different assumptions. We consider the following policies to be the most critical in understanding
the judgments that are involved in preparing the financial statements.
Inventory
Inventory
is stated at the lower of cost (first in, first out) or net realizable value and consists of batteries and accessories, resale items,
components, and related landing costs. As of June 30, 2023 and December 31, 2022, the Company had inventory that consisted of finished
assemblies totaling $2,342,945 and $2,722,765, respectively, and raw materials (inventory components, parts, and packaging) totaling
$2,624,380 and $1,807,371, respectively. The valuation of inventory includes fixed production overhead costs based on normal capacity
of the assembly warehouse.
The
Company periodically reviews its inventory for evidence of slow-moving or obsolete inventory and provides for an allowance when considered
necessary. The Company determined that no such reserve was necessary as of June 30, 2023 or December 31, 2022. The Company prepays for
inventory purchases from foreign suppliers. Prepaid inventory totaled $160,854 and $141,611 at June 30, 2023 and December 31, 2022, respectively,
and included inventory in transit where title had passed to the Company but had not yet been physically received.
38
Property
and Equipment
Property
and equipment are stated at cost less depreciation calculated on the straight-line basis over the estimated useful lives of the related
assets as follows:
Vehicles
and transportation equipment
5
- 7 years
Office
furniture and equipment
3 - 7 years
Manufacturing
equipment
3 - 10 years
Warehouse
equipment
3 - 10 years
Tooling
and molds
3 - 10 years
QA
equipment
3
- 10 years
Leasehold
improvements are amortized over the shorter of the lease term or their estimated useful lives.
Betterments,
renewals, and extraordinary repairs that extend the lives of the assets are capitalized; other repairs and maintenance charges are expensed
as incurred. The cost and related accumulated depreciation and amortization applicable to assets retired are removed from the accounts,
and the gain or loss on disposition is recognized in the Statements of Operations.
Leases
The
Company determines if an arrangement is a lease at inception. Operating lease right-of-use (“ROU”) assets represent the Company’s
right to use an underlying asset during the lease term, and operating lease liabilities represent
the
Company’s obligation to make lease payments arising from the lease. Operating leases are included in ROU assets, current operating
lease liabilities, and long-term operating lease liabilities on the Company’s Balance Sheets. The Company does not have any finance
leases.
Lease
ROU assets and lease liabilities are initially recognized based on the present value of the future minimum lease payments over the lease
term at commencement date calculated using the Company’s incremental borrowing rate applicable to the lease asset, unless the implicit
rate is readily determinable. ROU assets also include any lease payments made at or before lease commencement and exclude any lease incentives
received. The Company’s lease terms may include options to extend or terminate the lease when it is reasonably certain that the
Company will exercise that option. Leases with a term of 12 months or less are not recognized on the Company’s Balance Sheet. The
Company’s leases do not contain any residual value guarantees. Lease expense for minimum lease payments is recognized on a straight-line
basis over the lease term.
The
Company accounts for lease and non-lease components as a single lease component for all its leases.
Revenue
Recognition
The
Company’s revenue is generated from the sale of products consisting primarily of batteries and accessories. The Company recognizes
revenue when control of goods or services is transferred to its customers in an amount that reflects the consideration it is expected
to be entitled to in exchange for those goods or services. To determine revenue recognition, the Company performs the following five
steps: (i) identify the contract(s) with a customer; (ii) identify the performance obligation(s) in the contract; (iii) determine
the transaction price; (iv) allocate the transaction price to the performance obligation(s) in the contract; and (v) recognize
revenue when (or as) the performance obligation(s) are satisfied. Revenue is recognized upon shipment or delivery to the customer, as
that is when the customer obtains control of the promised goods and the Company’s performance obligation is considered satisfied.
As such, accounts receivable is recorded at the time of shipment or will call, when the Company’s right to the consideration becomes
unconditional and the Company determines there are no uncertainties regarding payment terms or transfer of control.
Shipping
and Handling Costs
Shipping
and handling fees billed to customers are classified on the Statement of Operations as “Sales, net” and totaled $15,365 and
$7,230 during the three months ended June 30, 2023 and 2022, respectively, and $24,898 and $11,381 during the six months ended June 30,
2023 and 2022, respectively. Shipping and handling costs for shipping product to customers totaled $48,549 and $43,934 during the three
months ended June 30, 2023 and 2022, respectively, and $91,757 and $82,658 during the six months ended June 30, 2023 and 2022, respectively,
and are classified in selling, general, and administrative expense in the accompanying Statements of Operations.
39
Research
and Development
Research
and development costs are expensed as incurred. Research and development costs charged to expense amounted to $94,078 and $107,058 for
the three months ended June 30, 2023 and 2022, respectively, and $171,258 and $112,375 for the six months ended June 30, 2023 and 2022,
respectively, and are included in selling, general and administrative expenses in the accompanying Statements of Operations.
Income
Taxes
Effective
November 1, 2021, the Company converted from an LLC to a C corporation and, as a result, became subject to corporate federal and state
income taxes. Deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between
the financial statement carrying amounts of exiting assets and liabilities and their respective tax basis. Deferred tax assets, including
tax loss and credit carryforwards, and liabilities are measured using the enacted tax rates expected to apply to taxable income in the
years in which those temporary differences are expected to be recovered or settled. The effect on deferred tax assets and liabilities
of a change in tax rates is recognized in income in the period that included the enactment date. Deferred income tax expense represents
the change during the period in the deferred tax assets and deferred tax liabilities. Deferred tax assets are reduced by a valuation
allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not
be realized.
On
March 27, 2020, the United States enacted the Coronavirus Aid, Relief and Economic Security Act (CARES Act). The Cares Act is an emergency
economic stimulus package that includes spending and tax breaks to strengthen the United States economy and fund a nationwide effort
to curtail the effect of COVID-19. The CARES Act provides sweeping tax changes in response to the COVID-19 pandemic. Some of the more
significant provisions are removal of certain limitations on utilization of net operating losses, increasing the loss carryback period
for certain losses to five years, and increasing the ability to deduct interest expense, as well as amending certain provisions of the
previously enacted Tax Cuts and Jobs Act. As of June 30, 2023 and December 31, 2022, the Company has not recorded any income tax provision/(benefit)
resulting from the CARES Act, mainly due to the Company’s history of net operating losses.
On
December 27, 2020, the United States enacted the Consolidated Appropriations Act of 2021 (“CAA”). The CAA includes provisions
extending certain CARES Act provisions and adds coronavirus relief, tax and health extenders. The Company will continue to evaluate the
impact of the CAA and its impact on its financial statements in 2023 and beyond.
CAUTIONARY
NOTICE REGARDING FORWARD-LOOKING STATEMENTS
This
report includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended,
and Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”). All statements in this report, other
than statements of historical fact, are “forward-looking statements” for purposes of these provisions, including, without
limitation, any projections regarding the markets where we operate, any statements of the plans and objectives of our management for
future operations, any statements concerning proposed new products or services, any statements regarding expected capital expenditures,
any statements regarding future economic conditions or performance, and any statements of assumptions underlying any of the foregoing.
All forward-looking statements included in this report are made as of the date hereof and are based on information available to us as
of such date. We assume no obligation to update any forward-looking statement. In some cases, forward-looking statements can be identified
by the use of terminology such as “may,” “will,” “expects,” “plans,” “should,”
“anticipates,” “intends,” “seeks,” “believes,” “estimates,” “potential,”
“forecasts,” “continue,” or other forms of these words or similar words or expressions, or the negative thereof
or other comparable terminology. Although we believe that the expectations reflected in the forward-looking statements contained herein
are reasonable, there can be no assurance that such expectations or any of the forward-looking statements will prove to be correct. Actual
results will likely differ, and could differ materially, from those projected or assumed in the forward-looking statements. Prospective
investors are cautioned not to unduly rely on any such forward-looking statements.
40
Forward-looking
statements are neither historical facts nor assurances of future performance. Instead, they are based only on our current beliefs, expectations,
and assumptions regarding the future of our business, future plans and strategies, projections, anticipated events and trends, the economy,
and other future conditions. Because forward-looking statements relate to the future, they are subject to inherent uncertainties, risks,
and changes in circumstances that are difficult to predict and many of which are outside of our control. Our actual results and financial
condition may differ materially from those indicated in the forward-looking statements. Therefore, you should not rely on any of these
forward-looking statements. Important factors that could cause our actual results and financial condition to differ materially from those
indicated in the forward-looking statements include, among others, the following:
·
We
operate in an extremely competitive industry and are subject to pricing pressures.
·
We
have a history of losses and our audited financial statements include a statement that there is a substantial doubt about our ability
to continue as a going concern. As our costs increase, we may not be able to generate sufficient revenue to achieve and sustain profitability.
·
Our
business and future growth depends on the needs and success of our customers, and we have substantial customer concentration.
·
We
may not be able to successfully manage our growth.
·
We
may be negatively impacted by public health epidemics or outbreaks, including the novel coronavirus (“COVID-19”) as well
as uncertainty in global economic conditions.
·
We
may fail to expand our sales and distribution channels and our ability to expend into international markets is uncertain.
·
Nearly
all of our raw materials enter the United States through a limited number of ports, and we rely on third parties to store and ship
some of our inventory; labor unrest at these ports or other product delivery difficulties could interfere with our distribution plans
and reduce our revenue.
·
Government
reviews, inquiries, investigations, and actions could harm our business or reputation.
·
We
are dependent on third-party manufacturers and suppliers, including suppliers located outside the United States, and our operating
results could be adversely affected by changes in the cost and availability of raw materials as well as increases in costs, disruption
of supply, or shortage of any of our battery components, such as electronic and mechanical parts, or raw materials used in the production
of such parts.
·
We
rely on two warehouse facilities and if any of our facilities becomes inoperable for any reason or if our expansion plans fail, our
ability to produce our products could be negatively impacted.
·
Lithium-ion
battery cells have been observed to catch fire or release smoke and flame, which may have a negative impact on our reputation and
business.
·
We
could face potential product liability claims relating to our products, which could result in significant costs and liabilities,
which would reduce our profitability.
·
Our
operations expose us to litigation, tax, environmental, and other legal compliance risks.
·
Our
failure to introduce new products and product enhancements and broad market acceptance of new technologies introduced by our competitors
could adversely affect our business.
·
We
may not be able to adequately protect our proprietary intellectual property and technology and we may need to defend ourselves against
intellectual property infringement claims.
41
·
Quality
problems with our products could harm our reputation and erode our competitive position.
·
Our
ability to raise capital in the future may be limited and our stockholders may be diluted by future securities offerings.
·
We
depend on our senior management team and other key employees, and significant attrition within our management team or unsuccessful
succession planning could adversely affect our business.
·
We
are an “emerging growth company” and elect to comply with certain reduced reporting requirements applicable to emerging
growth companies, which could make our securities less attractive to investors.
·
Such
other factors as discussed in Item 1A “ Risk Factors ” of our 2022 Form 10-K.
All
forward-looking statements attributable to us or persons acting on our behalf are expressly qualified in their entirety by these cautionary
statements. Our actual results will likely differ, and may differ materially, from anticipated results. Financial estimates are subject
to change and are not intended to be relied upon as predictions of future operating results, and we assume no obligation to update or
disclose revisions to those estimates. If we do update or correct one or more forward-looking statements, investors and others should
not conclude that we will make additional updates or corrections.
NOTICE
REGARDING TRADEMARKS
This
report includes trademarks, tradenames, and service marks that are our property or the property of others. Solely for convenience, such
trademarks and tradenames sometimes appear without any “™” or “®” symbol. However, failure to include
such symbols is not intended to suggest, in any way, that we will not assert our rights or the rights of any applicable licensor, to
these trademarks and tradenames.
ITEM
3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
As
a smaller reporting company (as defined in Rule 12b-2 of the Exchange Act), we are not required to provide the information called for
by Item 304 of Regulation S-K.
Text extracted from the filing as submitted to EDGAR. Formatting, tables and exhibits are simplified for reading; the original document is authoritative for anything you rely on.