Item 2. Management’s Discussion and Analysis
ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The following discussion and
analysis should be read in conjunction with our unaudited interim condensed consolidated financial statements and the related notes and
other financial information appearing elsewhere in this report.
COMPANY OVERVIEW
The
following discussion and analysis provides information that management believes is relevant to an assessment and understanding of
the results of operations and financial condition of Pro-Dex, Inc. (“Company,” “Pro-Dex,”
“we,” “our,” or “us”) for the three-month periods ended September 30, 2023 and 2022. This discussion
should be read in conjunction with the condensed consolidated financial statements and the notes thereto included elsewhere
in this report. This report contains certain forward-looking statements and information.
The cautionary statements included herein should be read as being applicable to all related forward-looking statements wherever they may
appear. Our actual future results could differ materially from those discussed herein.
Except
for the historical information contained herein, the matters discussed in this report, including, but not limited to, discussions
of our product development plans, business strategies, strategic opportunities, and market factors
influencing our results, are forward-looking statements
that involve certain risks and uncertainties. Actual results may differ from those anticipated by us as a result
of various factors, both foreseen and unforeseen, including, but not limited to, our ability
to continue to develop new products and increase
sales in markets characterized by
rapid technological evolution, the impact of the COVID-19 pandemic on our suppliers, customers and us, consolidation within our target
marketplace and among our competitors, competition from larger, better capitalized competitors, and our ability to realize returns on
opportunities. Many other economic, competitive, governmental, and
technological factors could impact our ability to achieve our goals. You are urged to review the risks, uncertainties, and other cautionary
language described in this report, as well as in our other public disclosures and reports
filed with the Securities and Exchange Commission (“SEC”) from time to time, including, but not limited to, the risks, uncertainties,
and other cautionary language discussed in our Annual Report on Form 10-K for our fiscal year ended June 30, 2023.
We
specialize in the design, development, and manufacture of powered rotary drive surgical instruments used primarily in the orthopedic,
thoracic, and maxocranial facial (“CMF”) markets.
Our
principal headquarters are located at 2361 McGaw Avenue, Irvine, California 92614 and our
phone number is (949) 769-3200. Our Internet address is www.pro-dex.com.
Our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, amendments
to those reports, and other SEC filings are available free of charge through our website as soon
as reasonably practicable after such reports are electronically
filed with, or furnished to, the SEC. In addition, our Code of Ethics and other corporate
governance documents may be found on our website at the Internet address set forth above. Our filings with the SEC may also be read and
copied at the SEC’s Public Reference Room at 100 F Street, N.E., Washington, D.C. 20549.
You may obtain information on the operation of the Public Reference Room by calling the SEC
at 1-800-SEC-0330. The SEC maintains an Internet site that contains reports, proxy and information
statements, and other information regarding issuers that file electronically with the SEC at www.sec.gov
and company specific information at www.sec.gov/edgar/searchedgar/companysearch.html.
Basis of Presentation
The condensed consolidated
results of operations presented in this report are not audited and those results are not necessarily indicative of the results to be expected
for the entirety of our fiscal year ending June 30, 2024, or any other interim period during such fiscal year. Our fiscal year ends on
June 30 and our fiscal quarters end on September 30, December 31, and March 31. Unless otherwise stated, all dates refer to our fiscal
year and those fiscal quarters.
17
Critical Accounting Estimates and Judgments
Our financial
statements are prepared in accordance with U.S. GAAP. The preparation of our financial statements requires management to make estimates
and judgments that affect the reported amounts of assets, liabilities, revenues, expenses, and related disclosures. We base our estimates
on historical experience and various other assumptions that are believed to be reasonable under the circumstances, the results of which
form the basis for making judgments about the carrying values of assets and liabilities that are not readily apparent from other sources.
Actual results may differ from these estimates.
An accounting policy is
deemed to be critical if it requires an accounting estimate to be made based on assumptions about matters that are highly uncertain at
the time the estimate is made, and if different estimates that reasonably could have been used or changes in the accounting estimate that
are reasonably likely to occur could materially change the financial statements. Management believes that there have been no significant
changes during the three months ended September 30, 2023, to the items that we disclosed as our critical accounting policies in Management’s
Discussion and Analysis of Financial Condition and Results of Operations in our Annual Report on Form 10-K for our fiscal year ended June
30, 2023.
Business Strategy and Future Plans
Our business today is almost entirely
driven by sales of our medical devices. Many of our significant customers place purchase orders for specific products that were developed
by us under various development and/or supply agreements. Our customers may request that we design and manufacture a custom surgical device
or they may hire us as a contract manufacturer to manufacture a product of their own design. In either case, we have extensive experience
with autoclavable, battery-powered and electric, multi-function surgical drivers, and shavers. We continue to focus a significant percentage
of our time and resources on providing outstanding products and service to our valued principal customers. During the first quarter of
fiscal 2021, our largest customer executed an amendment to our existing supply agreement such that we shall continue to supply their surgical
handpieces to them through calendar 2025.
Simultaneously, we are working
to build top-line sales through active proposals of new medical device products with new and existing customers. Our patented adaptive
torque-limiting software has been very well received in the CMF and thoracic markets. Additionally, we have other significant engineering
projects under way described more fully below under “Results of Operations.”
In November 2020, we purchased
an approximate 25,000 square foot industrial building in Tustin, California (the “Franklin
Property”). This building is located approximately four miles from our Irvine, California headquarters and was acquired to provide
us additional capacity for our expected continued future growth, including anticipated expanded capacity for the manufacture of batteries
and new products. We began operations in the new facility during the fourth quarter of fiscal 2023 and believe that the additional capacity
will allow for our continued expected growth.
In summary, our current objectives
are focused primarily on maintaining our relationships with our current medical device customers, investing in research and development
activities to design unique medical devices as well as Pro-Dex branded drivers to leverage our torque-limiting software, expansion of
our manufacturing capacity through the commencement of operations at the Franklin Property, and promoting active product development proposals
to new and existing customers for both orthopedic shavers and screw drivers for a multitude of surgical applications, while monitoring
closely the progress of all these individual endeavors. While we expect revenue growth in the future, it may not be a consistent trajectory
but rather periods of incremental growth that current expenditures are helping to create. However, there can be no assurance that we will
be successful in any of these objectives.
18
Results of Operations
The following tables set
forth results from continuing operations for the three months ended September 30, 2023, and 2022 (in thousands, except percentages):
Three
Months Ended September 30,
2023
2022
(as restated)
Dollars in thousands
% of Net Sales
% of Net Sales
Net sales
$ 11,938
100 %
$ 11,087
100 %
Cost of sales
8,280
69 %
8,131
73 %
Gross profit
3,658
31 %
2,956
27 %
Selling expenses
25
—
53
—
General and administrative expenses
995
8 %
1,024
9 %
Research and development costs
805
7 %
929
8 %
1,825
15 %
2,006
18 %
Operating income
1,833
15 %
950
9 %
Other income (loss), net
(2,662 )
(22 %)
519
5 %
Income before income taxes
(829 )
(7 %)
1,469
13 %
Provision for income taxes
(214 )
(2 %)
266
2 %
Net income (loss)
$ (615 )
(5 %)
$ 1,203
11 %
Revenue
The
majority of our revenue is derived from designing, developing, and manufacturing surgical
devices. We continue to sell our rotary air motors for industrial and scientific applications, but our focus remains in medical devices.
The proportion of total sales by type is as follows (in thousands, except percentages):
Three
Months Ended September 30,
Increase
(Decrease) From 2022 To
2023
2022
2023
Dollars in thousands
% of Net Sales
% of Net Sales
Net sales:
Medical device
$ 7,808
65 %
$ 7,887
71 %
(1 %)
Industrial and scientific
141
1 %
224
2 %
(37 %)
Dental and component
39
—
103
1 %
(62 %)
NRE & proto-types
190
2 %
907
8 %
(79 %)
Repairs
4,023
34 %
2,252
20 %
79 %
Discounts and other
(263 )
(2 %)
(286 )
(2 %)
(8 %)
$ 11,938
100 %
$ 11,087
100 %
8 %
19
Certain
of our medical device products utilize proprietary designs developed by us under exclusive
development and supply agreements. All of our medical device
products utilize proprietary manufacturing methods and know-how, and are manufactured in our Irvine, California facility and assembled
in our Tustin, California facility. Details of our medical device sales by type is as follows (in thousands, except percentages):
Three
Months Ended September 30,
Increase
(Decrease) From 2022 To
2023
2022
2023
Dollars in thousands
% of Med Device Sales
% of Med Device Sales
Medical device sales:
Orthopedic
$ 4,838
62 %
$ 5,635
72 %
(14 %)
CMF
1,634
21 %
2,083
26 %
(22 %)
Thoracic
1,336
17 %
169
2 %
691 %
$ 7,808
100 %
$ 7,887
100 %
(1 %)
Our
medical device revenue decreased $79,000, or 1%, in the first quarter of fiscal 2024 compared to the corresponding period of the prior
fiscal year . Our orthopedic sales decreased $797,000 in the first quarter of fiscal 2024 compared to the first quarter of fiscal
2023, due in part, to our largest customer shifting priorities to an enhanced repair program (described under the discussion of repair
revenue below). Recurring revenue from distributors of CMF drivers decreased $449,000 in fiscal 2024 compared to fiscal 2023. While we
do not have much visibility into our customers’ distribution networks, we do know that one of our distributors is selling some legacy
products in their inventory which has caused a reduction in demand for the CMF driver they procure from us. We anticipate higher purchase
volumes from this customer in the future. Our thoracic sales increased by $1.2 million for the three months ended September 30, 2023 compared
to the corresponding period of the prior fiscal year because of the launch of a new product in the
first quarter of this fiscal year.
Sales
of our compact pneumatic air motors decreased $83,000, or 37%, in the first quarter of fiscal
2024 compared to the corresponding period of the prior fiscal year. The revenue decrease is consistent with our lack of substantive marketing
efforts . Sales of our dental products and components decreased $64,000 in the first
quarter of fiscal 2024 compared to the corresponding quarter of the prior fiscal year, which is expected given our prior disclosures that
we are no longer pursuing this line of business. Our non-recurring engineering (“NRE”) and proto-type revenue decreased
$717,000 in the first quarter of fiscal 2024 compared to the corresponding period of the prior fiscal year, due to a decline in billable
contracts. Our NRE and proto-type revenue is typically a small percentage of our total revenue and can vary significantly from quarter
to quarter.
Repair
revenue increased by $1.8 million in the first quarter of fiscal 2024 compared to the corresponding period of the prior fiscal year, due
to an increased number of repairs of the orthopedic handpiece we sell to our largest customer. This increase relates to the continuation
of the previously disclosed enhanced repair program that we began last fiscal year.
Discounts
and other decreased by $23,000 in the first quarter of fiscal 2024 compared to the corresponding period of the prior fiscal year, due
to volume rebates related to the orthopedic handpiece we sell to our largest customer, which they negotiated in conjunction with our contract
extension through 2025.
At September
30, 2023, we had a backlog of approximately
$35.7 million, of which $25.4 million is s cheduled for delivery during the remainder of fiscal 2024. Our backlog represents firm
purchase orders received and acknowledged from our customers and does not include all revenue expected to be generated from existing customer
contracts. We may experience
variability in our new order bookings due to various reasons, including, but not limited to, the timing of major new product launches
and customer planned inventory builds. However, we do not typically experience seasonal fluctuations
in our shipments and revenues.
20
Cost of Sales and Gross Margin
Three
Months Ended September 30,
Increase
(Decrease) From 2022 To
2023
2022
2023
Dollars
in thousands
Cost of sales:
% of Net Sales
% of Net Sales
Product costs
$ 8,543
71 %
$ 7,611
69 %
12 %
Under-(over) absorption of manufacturing costs
(285 )
(2 %)
362
3 %
(179 %)
Inventory and warranty charges
22
—
158
1 %
(86 %)
Total cost of sales
$ 8,280
69 %
$ 8,131
73 %
2 %
Gross profit and gross margin
$ 3,658
31 %
$ 2,956
27 %
24 %
Cost of sales for the three-month
period ended September 30, 2023 increased by $149,000, or 2%, compared to the corresponding period of the prior fiscal year. Although
some of the increase in cost of sales is consistent with the 8% increase in revenue for the same period, approximately $450,000 of the
prior year product costs included the repairs we performed to upgrade the orthopedic handpieces we sell our largest customer to the newest
release at no additional cost. Product costs increased by $932,000, or 12%, during the three months ended September 30, 2023, compared
to the corresponding period of the prior fiscal year, due to higher material costs, predominantly related to the repairs discussed above.
During the first quarter of fiscal 2024 we experienced $285,000 of over-absorbed manufacturing costs compared to an under-absorption of
$362,000 in the first quarter of fiscal 2023, primarily due to increases in our standard labor and overhead rates which are made in an
attempt to minimize our over-under absorption. Costs related to inventory and warranty charges decreased $136,000 in the first quarter
of fiscal 2024 compared to the corresponding quarter of fiscal 2023, due primarily to a reduction in warranty expenses due to the shift
to enhanced repairs we perform on orthopedic handpieces we sell to our largest customer.
Gross
profit increased by approximately $702,000, or 24%, for the three months ended September 30, 2023 compared to the corresponding period
of the prior fiscal year, and gross margin as a percentage of sales increased by four percentage points between such periods, primarily
as a result of a more favorable product mix of sales during the three months ended September 30, 2023 compared to the corresponding
period of the prior fiscal year, coupled with reduced inventory and warranty charges.
Operating Costs and Expenses
Three
Months Ended September 30,
Increase
(Decrease) From 2022 To
2023
2022
2023
Dollars
in thousands
% of Net Sales
% of Net Sales
Operating expenses:
Selling expenses
$ 25
—
$ 53
1 %
(53 %)
General and administrative expenses
995
8 %
1,024
9 %
(3 %)
Research and development costs
805
7 %
929
8 %
(13 %)
$ 1,825
15 %
$ 2,006
18 %
(9 %)
Selling expenses consist
of salaries and other personnel-related expenses in support of business development, as well as trade show attendance, advertising and
marketing expenses, and travel and related costs incurred in generating and maintaining our customer relationships. Selling expenses for
the three months ended September 30, 2023 decreased $28,000, or 53%, compared to the corresponding year-earlier period. The decrease relates
to a reduction in sales commissions and tradeshow expenses, which was partially offset by higher payroll expenses.
21
General and administrative
expenses (“G&A”) consist of salaries and other personnel-related expenses of our accounting, finance, and human resources
personnel, professional fees, directors’ fees, and other costs and expenses attributable to being a public company. G&A decreased
by $29,000, or 3%, for the three months ended September 30, 2023, when compared to the corresponding period of the prior fiscal year.
The decrease in total G&A was a result of non-cash compensation expense related to the non-qualified stock options granted in the
prior fiscal year and reduced professional fees, partially offset by higher payroll and personnel expenses.
Research and development costs
generally consist of compensation and other personnel-related costs of our engineering and support personnel, related professional and
consulting fees, patent-related fees, lab costs, materials, and travel and related costs incurred in the development and support of our
products. Research and development costs decreased $124,000, or 13%, for the quarter ended September 30, 2023, compared to the corresponding
prior year period. The decrease is due primarily to a $242,000 reduction in internal engineering project spending, partially offset by
a reduction in billable offsets reclassed to costs of sales of approximately $87,000 and an increase in legal expense related to IP matters
of $25,000.
Although the majority of our
research and development costs relate to sustaining activities related to products we currently manufacture and sell, we have created
a product roadmap to develop future products. Many of our product development efforts are undertaken only upon completion of an analysis
of the size of the market, our ability to differentiate our product from our competitors’, as well as an analysis of our specific
sales prospects with new and/or existing customers. Research and development costs represent between 44% and 46% of total operating expenses
for all periods presented and are expected to remain relatively flat the remainder of this fiscal year.
The amount spent on projects under
development, along with the current estimated commercial launch date and estimated recurring annual revenue, is summarized below (in
thousands):
For the Three Months Ended
September 30,
2023
2022
Market
Launch (1)
Est.
Annual Revenue (2)
Total Research & Development costs:
$ 805
$ 929
Products in development:
ENT
Shaver
$ 19
$ 43
Q4 2024
$ 1,000
Sustaining
& Other
786
886
Total.
$ 805
$ 929
(1) Represents the calendar quarter of expected market launch.
(2) The products in development include risks that they could be abandoned in the future prior to completion,
they could fail to become commercialized, or the actual annual revenue realized may be less than the amount estimated.
As we introduce new products into
the market, we expect to see an increase in sustaining and other engineering expenses. Typical examples of sustaining engineering activities
include, but are not limited to, end-of- life component replacement, especially in electronic components found in our printed circuit
board assemblies, analysis of customer complaint data to improve process and design, replacement and enhancement of tooling and fixtures
used in the machine shop, assembly operations, and inspection areas to improve efficiency and through-put. Additionally, these costs include
development projects that may be in their infancy and may or may not result in a full-fledged product development effort or projects that
are later abandoned.
22
Other Income (Expense), net
Interest and Dividend Income
The interest and dividend income
recorded during the quarters ended September 30, 2023 and 2022, consists primarily of interest and dividends from our investments and
money market accounts. One of the investments in our portfolio paid a $204,000 cash dividend in the first quarter of fiscal 2023, and
no such dividend was paid during the current fiscal year.
Unrealized Gain (Loss) on Investments
The unrealized gain or (loss)
on marketable securities for the quarters ended September 30, 2023 and 2022, relates to our portfolio of investments described more fully
in Note 4 to the condensed consolidated financial statements contained elsewhere in this report.
Interest Expense
The interest expense recorded
during the quarters ended September 30, 2023 and 2022, relates to our Minnesota Bank and Trust (“MBT”) loans described more
fully in Note 10 to the condensed consolidated financial statements contained elsewhere in this report.
Income Tax Expense
The effective tax rate
for the three months ended September 30, 2023 and 2022, is 26% and 18%, respectively. The prior year effective tax rate is less than the
current year rate due primarily to a tax benefit recognized as a result of the common stock awarded to our employees described more fully
in Note 8 to the condensed consolidated financial statements contained elsewhere in this report.
Liquidity and Capital
Resources
Cash and cash equivalents
at September 30, 2023 decreased $1.0 million to $1.9 million as compared to $2.9 million at June 30, 2023. The following table includes
a summary of our condensed statements of cash flows contained elsewhere in this report.
As of
and For the Three Months Ended September 30,
2023
2022
(in thousands)
Cash provided by (used in):
Operating activities
$ 392
$ 2,892
Investing activities
$ (126 )
$ (90 )
Financing activities
$ (1,298 )
$ (853 )
Cash and working capital:
Cash and cash equivalents
$ 1,904
$ 2,798
Working capital
$ 23,143
$ 20,162
Operating Activities
Net cash provided by operating
activities during the three months ended September 30, 2023 totaled $392,000. This is primarily because our net loss of $615,000 for the
three months ended September 30, 2023 included non-cash unrealized loss on investments, share-based compensation and depreciation and
amortization of $2.6 million, $188,000 and $283,000, respectively. Uses of cash arose primarily from an increase in accounts receivable
of $1.1 million related to increased sales and our increase in income tax assets of $874,000.
23
Net cash provided by operating
activities during the three months ended September 30, 2022 totaled $2.9 million. The primary sources of cash arose from (a) our net income
for the quarter of $1.2 million, as well as non-cash share-based compensation and depreciation and amortization of $207,000 and $193,000,
respectively, (b) a decrease of $4.3 million in accounts receivable due to more timely collection of receivables from our largest customer,
and (c) an increase in accounts payable and accrued expenses of $273,000. Uses of cash arose primarily from an increase in inventory of
$3.0 million primarily related to building up inventory in anticipation of our transfer of assembly and repairs to the Franklin Property.
Investing Activities
Net cash used in investing
activities for the three months ended September 30, 2023 was $126,000 and related to the purchase of equipment and improvements.
Net cash used in investing
activities for the three months ended September 30, 2022 was $90,000 and related primarily to the purchase of equipment and improvements
at the Franklin Property in the amount of $178,000, partially offset by the sale of marketable securities in the amount of $88,000.
Financing Activities
Net cash used in financing
activities for the three months ended September 30, 2023 included principal payments of $1.3 million on our loans from MBT, which included
a $1 million payment against our revolving loan.
Net cash used in financing
activities for the three months ended September 30, 2022 included net principal payments of $318,000 on our existing loans from MBT more
fully described in Note 10 to the condensed consolidated financial statements contained elsewhere in this report, the repurchase of $354,000
of common stock pursuant to our share repurchase program, as well as $223,000 of employee payroll taxes related to the award of 37,500
shares of common stock to employees under previously granted performance awards.
Financing Facilities & Liquidity Requirements for the Next
Twelve Months
As of September 30, 2023, our working capital
was $23.1 million. We currently believe that our existing cash and cash equivalent balances together with our account receivable
balances will provide us sufficient funds to satisfy our cash requirements as our business is currently conducted for at least the next
12 months. In addition to our cash and cash equivalent balances, we expect to derive a portion of our liquidity from our cash flows
from operations.
We are focused on preserving our
cash balances by monitoring expenses, identifying cost savings, and investing only in those development programs and products that we
believe will most likely contribute to our profitability. As we execute on our current strategy, however, we may require debt and/or equity
capital to fund our working capital needs and requirements for capital equipment to support our manufacturing and inspection processes.
In particular, we have experienced negative operating cash flow in the past, especially as we procure long-lead time materials to satisfy
our backlog, which can be subject to extensive variability. We believe that if we need additional capital to fund our operations, we can
borrow against our MBT revolver.
24
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Not
applicable.
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