Item 7. Management’s Discussion and Analysis
Item
7. Management’s Discussion and Analysis of Financial Condition and Results of Operations
The
following discussion should be read in conjunction with the consolidated financial statements and the related notes that are set forth
in our financial statements elsewhere in this Annual Report.
This
management’s discussion and analysis reflects information known to management as of our fiscal year end, October 2, 2022, and the
date of filing. This MD&A is intended to supplement and complement our audited financial statements and notes thereto for the year
ended October 2, 2022, prepared in accordance with U.S. generally accepted accounting principles (GAAP). You are encouraged to read our
financial statements in conjunction with this MD&A. The financial information in this MD&A has been prepared in accordance with
GAAP, unless otherwise indicated. In addition, we use non-GAAP financial measures as supplemental indicators of our operating performance
and financial position. We use these non-GAAP financial measures internally for comparing actual results from one period to another,
as well as for planning purposes. We will also report non-GAAP financial results as supplemental information, as we believe their use
provides more insight into our performance. When a non-GAAP measure is used in this MD&A, it is clearly identified as a non-GAAP
measures and reconciled to the most closely corresponding GAAP measure.
The
following discussion highlights the principal factors that have affected our financial condition and results of operations as well as
our liquidity and capital resources for the periods described. This discussion contains forward-looking statements. Please see “Special
cautionary statement concerning forward-looking statements” and “Risk factors” for a discussion of the uncertainties,
risks and assumptions associated with these forward-looking statements. The operating results for the periods presented were not significantly
affected by inflation.
All
references in the following section to 2021 or 2022 with respect to our financial position and results of operations are to our fiscal
years ended October 3, 2021 or October 2, 2022, respectively.
Background
Optex
Systems, Inc. manufactures optical sighting systems and assemblies, primarily for Department of Defense applications. Its products are
installed on various types of U.S. military land vehicles, such as the Abrams and Bradley fighting vehicles, light armored and armored
security vehicles and have been selected for installation on the Stryker family of vehicles. Optex Systems, Inc. (Delaware) also manufactures
and delivers numerous periscope configurations, rifle and surveillance sights and night vision optical assemblies. Optex Systems, Inc.
(Delaware) products consist primarily of build-to-customer print products that are delivered both directly to the armed services and
to other defense prime contractors. Less than 1% of our revenue is related to the resale of products substantially manufactured by others.
In this case, the product would likely be a simple replacement part of a larger system previously produced by Optex Systems, Inc. (Delaware).
We
are both a prime and sub-prime contractor to the Department of Defense. Sub-prime contracts are typically issued through major defense
contractors such as General Dynamics Land Systems, Raytheon Corp., BAE, ADS Inc. and others. We are also a military supplier to foreign
governments such as Israel, Australia and NAMSA and South American countries and as a subcontractor for several large U.S. defense companies
serving foreign governments.
By
way of background, the Federal Acquisition Regulation is the principal set of regulations that govern the acquisition process of government
agencies and contracts with the U.S. government. In general, parts of the Federal Acquisition Regulation are incorporated into government
solicitations and contracts by reference as terms and conditions effecting contract awards and pricing solicitations .
29
Many
of our contracts are prime or subcontracted directly with the Federal government and, as such, are subject to Federal Acquisition Regulation
Subpart 49.5, “Contract Termination Clauses” and more specifically Federal Acquisition Regulation clauses 52.249-2 “Termination
for Convenience of the Government Fixed-Price)”, and 49.504 “Termination of fixed-price contracts for default”. These
clauses are standard clauses on our prime military contracts and generally apply to us as subcontractors. It has been our experience
that the termination for convenience is rarely invoked, except where it is mutually beneficial for both parties. We are currently not
aware of any pending terminations for convenience or for default on our existing contracts.
In
the event a termination for convenience were to occur, Federal Acquisition Regulation clause 52.249-2 provides for full recovery of all
contractual costs and profits reasonably occurred up to and as a result of the terminated contract. In the event a termination for default
were to occur, we could be liable for any excess cost incurred by the government to acquire supplies from another supplier similar to
those terminated from us. We would not be liable for any excess costs if the failure to perform the contract arises from causes beyond
the control and without the fault or negligence of the company as defined by Federal Acquisition Regulation clause 52.249-8.
In
addition, some of our contracts allow for government contract financing in the form of contract progress payments pursuant to Federal
Acquisition Regulation 52.232-16, “Progress Payments”. Subject to certain limitations, this clause provides for government
payment of up to 90% of incurred program costs prior to product delivery for small businesses like us. To the extent our contracts allow
for progress payments, we intend to utilize this benefit, thereby minimizing the working capital impact on Optex Systems Holdings for
materials and labor required to complete the contracts.
Recent
Developments and Material Trends
Refer
to “ Item 1. Business – Market Opportunity: U.S. Military ” for a description of current trends in U.S. government
military spending and its potential impact on Optex, which may be material, including particularly the tables included in that section
and disclosure on the significant reduction in spending for U.S ground system military programs, which has a direct impact on the Optex
Systems Richardson segment revenue, all of which is incorporated herein by reference.
Refer
to “ Item 1A. Risk Factors – Risks Related to Our Business - Certain of our products are dependent on specialized
sources of supply potentially subject to disruption which could have a material, adverse impact on our business” for a description
of recent supply chain disruptions, which have strained our suppliers and extended supplier delivery lead times, affecting their ability
to sustain operations. We anticipate market wide material shortages for paint and resin products as well as critical epoxies and chemicals
used in our manufacturing process. In addition, we are seeing substantial increases in the costs of aluminum, steel and acrylic commodities.
We
have experienced significant material shortages during the three months ended October 2, 2022 and extending into the first three
months of fiscal year 2023 from two significant suppliers of our periscope covers and housings. These shortages affect several of
our periscope products at the Optex Richardson segment. The delays in key components, combined with labor shortages during the first
quarter of fiscal year 2023 to date have negatively impacted our production levels and have pushed the expected delivery dates into
the second and third quarters of fiscal year 2023. We are aggressively seeking alternative sources for these components as well as
increasing employee recruitment initiatives and overtime to mitigate any continuing risks to the periscope line. In addition, one of
our major customers for the Applied Optics Center has requested a significant schedule delay pushing their laser filter unit
delivery schedules from the first half into the second half of fiscal year 2023.
We
expect the combination of these issues to negatively impact our revenue during the first three months of
fiscal year 2023. Our first quarter revenue projection is expected to be approximately 8-9% below the 2022 first quarter level.
In
November 2022, we increased our line of credit to $2.0 million from $1.125 million to facilitate our working capital requirements
due to the delays and increased backlog. We anticipate revenue and working capital in the second half of fiscal year 2023 to
increase significantly from the first six months with a full recovery expected by fiscal year end 2023. Based on our current
backlog, we anticipate an overall increase for fiscal year 2023 revenues as compared to the 2022 levels.
Refer
to “ Item 1. Business – Recent Events ” of this report for recent material events affecting the Company.
30
Results
of Operations
Segment
Information
We
have presented the operating results by segment to provide investors with an additional tool to evaluate our operating results. Management
of Optex Systems Holdings uses the selected financial measures by segment internally to evaluate its ongoing segment operations and to
allocate resources within the organization accordingly. Segments are determined based on differences in products, location, internal
reporting and how operational decisions are made. Management has determined that the Optex Systems, Richardson plant (to which we refer
below as the Optex Systems segment or Optex Systems), and the Applied Optics Center, Dallas plant, which was acquired on November 3,
2014 (to which we refer below as the Applied Optics Center segment or Applied Optics Center), are separately managed, organized, and
internally reported as separate business segments. The table below provides a summary of selective statement of operations data by operating
segment for the years ended October 2, 2022 and October 3, 2021 reconciled to the Audited Consolidated Results of Operations as presented
in Item 8, “Financial Statements and Supplementary Data”.
Results
of Operations Selective Financial Info
(Thousands)
Twelve
months ended
October
2, 2022
October
3, 2021
Optex
Richardson
Applied
Optics Center
Dallas
Other
(non-allocated
costs and eliminations)
Consolidated
Optex
Richardson
Applied
Optics Center
Dallas
Other
(non-allocated
costs and eliminations)
Consolidated
Revenue
from External Customers
$ 9,533
$ 12,850
$ -
$ 22,383
$ 11,827
$ 6,395
$ -
$ 18,222
Intersegment
Revenues
-
879
(879 )
-
-
1,056
(1,056 )
-
Total
Segment Revenue
9,533
13,729
(879 )
22,383
11,827
7,451
(1,056 )
18,222
Total
Cost of Sales
8,441
9,924
(879 )
17,486
9,934
6,824
(1,056 )
15,702
Gross
Margin
1,092
3,805
-
4,897
1,893
627
-
2,520
Gross
Margin %
11.5 %
27.7 %
-
21.9 %
16.0 %
8.4 %
-
13.8 %
General
and Administrative Expense
2,613
475
162
3,250
2,319
467
228
3,014
Segment
Allocated G&A Expense
(1,141 )
1,141
-
-
(677 )
677
-
-
Net
General & Administrative Expense
1,472
1,616
162
3,250
1,642
1,144
228
3,014
Operating
Income (Loss)
(380 )
2,189
(162 )
1,647
251
(517 )
(228 )
(494 )
Operating
Income (Loss) %
(4.0 )%
15.9 %
-
7.4 %
2.1 %
(6.9 %)
-
(2.7 )%
Gain
(Loss) on Change in Fair Value of Warrants
-
-
-
-
-
-
2,535
2,535 )
Interest
Expense
-
-
-
-
-
-
(11 )
(11 )
Income
(Loss) before taxes
$ (380 )
2,189
(162 )
1,647
$ 251
$ (517 )
$ 2,296
$ 2,030
Income
(loss) before taxes %
(4.0 )%
15.9 %
-
7.4 %
2.1 %
(6.9 %)
-
11.1 %
31
Our
total external sales revenues increased by $4.2 million in the fiscal year 2022, or 23.1% compared to the 2021 fiscal year. The Optex
Systems segment realized a $2.3 million decrease and the Applied Optics Center segment realized an increase of $6.5 million in external
revenue compared to the prior year period. Intersegment revenues decreased by $0.2 million to $0.9 million in 2022 from $1.1 million
in 2021. Intersegment revenues relate primarily to coated filters provided by the Applied Optics Center to Optex Systems in support of
the Optex Systems periscope line.
Gross
margin increased $2.4 million and the gross margin percentage increased by 8.1 points from 13.8% in the 2021 fiscal year to 21.9% in
the 2022 fiscal year. The Optex Systems gross margin decreased by $0.8 million and the gross margin percentage decreased to 11.5% as
compared to 16.0% in the prior year period on lower revenue. The Applied Optics Center gross margin increased by $3.2 million and the
gross margin percentage increased by 19.3 points to 27.7% as compared to the prior year period of 8.4%. The increase in the consolidated
gross margin is primarily attributable to a significant shift in revenue from the Optex-Richardson segment to higher margin products
in the Applied Optics segment combined with higher absorption of the Applied Optics segment fixed overhead cost base associated with
higher production levels.
During
the years ended 2022 and 2021, Applied Optics Center absorbed $1.1 million and $0.7 million of fixed general and administrative costs
incurred by Optex Systems for support services. The increase in allocated general and administrative expenses during the 2022 year is
directly attributable to the shift in revenue volume between segments. These expenses cover accounting, executive, human resources, information
technology, board fees and other corporate expenses paid by Optex Systems and shared across both operating segments.
Operating
income increased by $2.1 million in the year ended October 2, 2022 to an income of $1.6 million as compared to the prior year operating
loss of $(0.5) million. The increase in operating income is primarily attributable to increased revenue and gross margin at the Applied
Optics Center segment.
Income
before taxes decreased $0.4 million, to $1.6 million in the 2022 fiscal year from a prior year income before taxes of $2.0 million. The
decrease in income before taxes year over year is primarily due to the expiration of the warrants in 2021 which generated a gain on change
in fair valuation of warrants of $2.5 million in the prior year and which is partially offset by the higher operating profit in 2022.
Backlog
During
the twelve months ended October 2, 2022, the Company booked $28.0 million in new orders, representing a 4.1% decrease from the prior
year period orders of $29.2 million. The orders for the most recently completed twelve months consist of $13.5 million for our Optex
Richardson segment and $14.5 million attributable to the Applied Optics Center segment.
32
The
following table depicts the new customer orders for the twelve months ending October 2, 2022 as compared to the prior year period in
millions of dollars:
(Millions)
Product Line
Twelve months ended
October 2, 2022
Twelve months ended
October 3, 2021
Variance
% Chg
Periscopes
$ 9.2
$ 7.6
$ 1.6
21.1 %
Sighting Systems
0.7
1.2
(0.5 )
(41.7 )%
Howitzer
-
-
-
- %
Other
3.6
0.8
2.8
350.0 %
Optex Systems – Richardson
13.5
9.6
3.9
40.6 %
Optical Assemblies
6.7
6.1
0.6
9.8 %
Laser Filters
4.7
11.9
(7.2 )
(60.5 )%
Day Windows
1.9
0.7
1.2
171.4 %
Other
1.2
0.9
0.3
33.3 %
Applied Optics Center – Dallas
14.5
19.6
(5.1 )
(26.0 )%
Total Customer Orders
$ 28.0
$ 29.2
$ (1.2 )
(4.1 )%
The
primary reason for the decline in orders in 2022 as compared to 2021 relates to the $8.4 million order awarded in August 2021 for laser
filters which was deliverable over twenty-four months. We anticipate future awards against this program as we near completion of the
current contract. In addition, in 2021 we received a $0.4 million award for sighting systems which are deliverable in 2023.
The
Optex Systems Richardson segment currently has seven open US Government IDIQ type military contracts for periscopes with unspent funding
which covers government base year and option year requirement periods into 2025. We anticipate additional orders throughout the next
three years for these contracts.
Optex
Systems Holdings continues to pursue new international and commercial opportunities in addition to maintaining its current footprint
with U.S. military vehicle manufacturers, with existing as well as new product lines. We are also reviewing potential products, outside
our traditional product lines, which could be manufactured using our current production facilities in order to capitalize on our existing
capacity. Further, we continue to look for strategic businesses to acquire that will strengthen our existing product line, expand our
operations, and enter new markets.
Backlog
as of October 2, 2022 was $32.9 million as compared to a backlog of $27.3 million as of October 3, 2021, representing an increase of
20.5%. The following table depicts the current expected delivery by quarter of all contracts awarded as of October 2, 2022.
(Millions)
Product Line
Q1
2023
Q2
2023
Q3
2023
Q4
2023
2023
Delivery
2024+
Delivery
Total Backlog
10/2/2022
Total Backlog
10/3/2021
Variance
% Chg
Periscopes
$ 1.4
$ 2.6
$ 1.9
$ 0.1
$ 6.0
$ 1.6
$ 7.6
$ 5.6
$ 2.0
35.7 %
Sighting Systems
0.2
0.6
0.1
0.1
1.0
0.7
1.7
1.7
-
- %
Howitzer
-
-
0.1
0.3
0.4
1.9
2.3
2.3
-
- %
Other
0.1
0.9
0.3
0.9
2.2
1.2
3.4
1.4
2.0
142.9 %
Optex Systems – Richardson
1.7
4.1
2.4
1.4
9.6
5.4
15.0
11.0
4.0
36.4 %
Optical Assemblies
1.3
2.1
1.3
1.0
5.7
1.1
6.8
5.0
1.8
36.0
Laser Filters
0.4
1.2
2.4
1.4
5.4
3.3
8.7
9.9
(1.2 )
(12.1 )
Day Windows
0.2
0.1
0.2
0.1
0.6
1.4
2.0
1.1
0.9
81.8
Other
0.3
-
-
-
0.3
0.1
0.4
0.3
0.1
33.3
Applied Optics Center – Dallas
2.2
3.4
3.9
2.5
12.0
5.9
17.9
16.3
1.6
9.8 %
Total Backlog
$ 3.9
$ 7.5
$ 6.3
$ 3.9
$ 21.6
$ 11.3
$ 32.9
$ 27.3
$ 5.6
20.5 %
33
Optex
Systems - Richardson
During
the twelve months ended October 2, 2022, backlog for our Optex Richardson segment increased by 36.4%, or 4.0 million to $15.0 million,
as compared to the prior year ending backlog of $11.0 million.
Backlog
for our periscope product line has increased 35.7% or $2.0 million to $7.6 million, from our 2021 fiscal year end level of $5.6 million.
Sighting
Systems and Howitzer product line backlog remained flat during the twelve months ended October 2, 2022 as compared to the prior year
end backlog at $1.7 million and $2.3 million, respectively. The Howitzer contract awarded in July 2020 continues to experience customer
driven delays related to customer furnished materials. We expect to complete the first article testing during the third fiscal quarter
and to begin production deliveries during the fourth fiscal quarter of 2023.
Our
backlog in other product groups increased by $2.0 million or 142.9% from $1.4 million in 2021 to $3.4 million in 2022 on new orders booked
during the twelve months ended October 2, 2022, primarily for muzzle reference systems for a major U.S. defense contractor.
Applied
Optics Center – Dallas
The
Applied Optics Center backlog increased by $1.6 million, or 9.8%, for the year ended October 2, 2022, from $16.3 million in 2021 to $17.9
million in 2022.
Backlog
for our optical assemblies increased by $1.8 million, or 36.0%, as compared to the prior year on new orders from one of our commercial
customers.
Laser
filter backlog decreased by $1.2 million, or 12.1%, during the year due to shipments against our long term laser filter unit contract.
Day
window backlog increased by $0.9 million during the period as compared to the prior year on new orders from a major U.S. defense contractor.
Other
backlog increased by $0.1 million, or 33.3% for the year ended October 2, 2022, on new orders booked during the period for specialty
coatings.
Twelve
month period ended October 2, 2022 compared to the twelve month period ended October 3, 2021
Revenues
The
table below details the revenue changes by segment and product line for the year ended October 2, 2022 as compared to the year ended
October 3, 2021.
Twelve months ended
(Millions)
Product Line
October
2, 2022
October 3, 2021
Variance
% Chg
Periscopes
$ 7.2
$ 7.2
$ -
-
Sighting Systems
0.8
2.3
(1.5 )
(65.2 )
Howitzers
-
0.2
(0.2 )
(100.0 )
Other
1.5
2.1
(0.6 )
(28.6 )
Optex Systems – Richardson
9.5
11.8
(2.3 )
(19.5 )
Optical Assemblies
4.9
1.9
3.0
157.9
Laser Filters
5.9
3.0
2.9
96.7
Day Windows
1.0
1.0
-
-
Other
1.1
0.5
0.6
120.0
Applied Optics Center – Dallas
12.9
6.4
6.5
101.6
Total Revenue
$ 22.4
$ 18.2
$ 4.2
23.1
34
Our
total revenues increased by $4.2 million, or 23.1% in fiscal year 2022 compared to fiscal year 2021. The Optex Systems Richardson segment
realized a $2.3 million, or 19.5%, decrease in revenue and the Applied Optics Center segment realized an increase of $6.5 million, or
101.6%, in revenue compared to the prior year period.
Optex
Systems - Richardson
Revenues
on our periscope line remained flat at $7.2 million during the twelve months ended October 2, 2022 and October 3, 2021.
Revenues
on sighting systems decreased by $1.5 million, or 65.2% from the prior year period due to completion of the Commander Weapon Sighting
Systems in the prior year with no follow-on order for the current year period, combined with lower revenue on the DDAN and OWSS repair
units during the current year as compared to the prior year. Lower revenue during the year is attributable to reductions in US spending
for military ground systems.
Revenue
on Howitzers decreased by $0.2 million, to zero, compared to revenues of $0.2 million in the prior fiscal year due to customer driven
delays against our Aiming Circle XM10 optical assemblies contract awarded in 2020.
Optex
Systems-Richardson revenue on other product lines decreased by $0.6 million, or 28.6%, compared to revenues in the prior year due to
lower contract demand on MRS collimators and cell assemblies attributable to reductions in US spending for military ground systems.
Applied
Optics Center - Dallas
Revenue
on optical assemblies increased by $3.0 million, or 157.9%, during the twelve months ended October 2, 2022 as compared to the prior twelve-month
period on significantly higher demand on several rifle scope assemblies from one of our major commercial customers.
Laser
filter revenue increased by $2.9 million, or 96.7%, during the twelve months ended October 2, 2022 as compared to the prior twelve-month
period on significantly higher demand for laser filter units from multiple defense contract customers.
Revenues
on our day windows remained flat at $1.0 million during the twelve months ended October 2, 2022 and October 3, 2021 as we continue to
ship against our existing contracts.
Applied
Optics Center revenue for other product lines increased by $0.6 million, or 120.0%, during the twelve months ended October 2, 2022 as
compared to the prior twelve-month period on increased revenue for unity mirrors and specialty coatings.
Gross
Margin . The gross margin for the year ended October 2, 2022 was 21.9% of revenue as compared to a gross margin of 13.8% of revenue
for the year ended October 3, 2021. Cost of sales increased by $1.8 million to $17.5 million for 2022 compared to $15.7 million for 2022.
The gross margin increased by $2.4 million to $4.9 million in 2022 as compared to $2.5 million in 2021. The increase is primarily due
to higher revenue and shifts between segments and product lines combined with higher fixed cost absorption at the Applied Optics Center
segment related to increased production volume.
G&A
Expenses . For the years ended October 2, 2022 and October 3, 2021, we recorded operating expenses of $3.3 million and $3.0 million,
respectively. General and administrative cost increases of $0.3 million, or 10%, during fiscal year 2022 are primarily attributable to
increased labor and expenses based on labor, increased office expenses and higher selling expenses as compared to the prior year.
Operating
Income . For the year ended October 2, 2022, we recorded an operating income of $1.6 million as compared to operating loss of $(0.5)
million during the year ended October 3, 2021. The $2.1 million increase in operating income in the current year over the prior year
is primarily due to higher revenue and gross margin, partially offset by increased general and administrative expenses.
35
Net
income applicable to common shareholders . During the year ended October 2, 2022, we recorded net income applicable to common shareholders
of $1.3 million as compared to net income applicable to common shareholders of $1.5 million during the year ended October 3, 2021. The
decrease of net income of $0.2 million is primarily attributable to the elimination of the warrants which expired in 2021 and resulted
in a $2.5 million gain during the prior year twelve-month period, and a change in tax expenses of $0.5 million as compared to 2021. The
change in income due to the warrants and taxes is partially offset by higher revenue and operating income of $2.1 million in the current
year as compared to the prior year period and elimination of the deemed dividends of $0.7 million associated with the warrants which
expired in 2021.
Non
GAAP Adjusted EBITDA
We
use adjusted earnings before interest, taxes, depreciation and amortization (EBITDA) as an additional measure for evaluating the performance
of our business as “net income” includes the significant impact of noncash valuation gains and losses on warrant liabilities,
noncash compensation expenses related to equity stock issues, as well as depreciation, amortization, interest expenses and federal income
taxes. We believe that Adjusted EBITDA is a meaningful indicator of our operating performance because it permits period-over-period comparisons
of our ongoing core operations before the excluded items, which we do not consider relevant to our operations. Adjusted EBITDA is a financial
measure not required by, or presented in accordance with, U.S. generally accepted accounting principles (“GAAP”).
Adjusted
EBITDA has limitations and should not be considered in isolation or a substitute for performance measures calculated under GAAP. This
non-GAAP measure excludes certain cash expenses that we are obligated to make. In addition, other companies in our industry may calculate
Adjusted EBITDA differently than we do or may not calculate it at all, which limits the usefulness of Adjusted EBITDA as a comparative
measure.
The
table below summarizes our twelve-month operating results for the periods ended October 2, 2022 and October 3, 2021, in terms of both
the GAAP net income measure and the non-GAAP Adjusted EBITDA measure.
(Thousands)
Twelve months ended
October
2, 2022
October
3, 2021
Net Income — GAAP
$ 1,283
$ 2,131
Add:
Gain on Change in Fair Value of Warrants
-
(2,535 )
Federal Income Tax Expense (Benefit)
364
(101 )
Depreciation
307
263
Stock Compensation
162
228
Interest Expense
-
11
Adjusted EBITDA - Non GAAP
$ 2,116
$ (3 )
Our
Adjusted EBITDA increased by $2.1 million to $2.1 million during the twelve months ended October 2, 2022 as compared to $0.0 million
during the twelve months ended October 3, 2021. The increase in EBITDA is primarily driven by increased revenue and operating profit
during the current year as compared to the prior year twelve-month period. Operating segment performance is discussed in greater detail
throughout the previous sections.
Liquidity
and Capital Resources
As
of October 2, 2022, Optex Systems Holdings had working capital of $10.0 million, as compared to $12.9 million as of October 3, 2021.
During the twelve months ended October 2, 2022, we generated operating cash flow of $2.0 million and spent ($4.7) million for the purchase
of shares against our stock repurchase plan and common stock tender offer and ($0.25) million on acquisitions of property and equipment.
Backlog
as of October 2, 2022 was $32.9 million as compared to a backlog of $27.3 million as of October 3, 3021, representing an increase of
20.5%.
36
The
Company has historically funded its operations through cash from operations, convertible notes, common and preferred stock offerings
and bank debt. The Company’s ability to generate positive cash flows depends on a variety of factors, including the continued development
and successful marketing of the Company’s products. At October 2, 2022, the Company had approximately $0.9 million in cash and
an outstanding payable balance of zero against its then $1.125 million line of credit (which has since been increased to $2.0 million).
As of October 2, 2022, our outstanding accounts receivable was $2.9 million. We expect the accounts to be collected during the first
quarter of fiscal 2023.
Recently
experienced supplier delays, labor shortages, and customer schedule changes are expected to negatively impact our revenue during the
first three months of fiscal year 2023. In November 2022, we increased our line of credit to $2.0 million from $1.125 million, to
facilitate our working capital requirements due to the delays and increased backlog. We anticipate revenues, and working capital, in
the second half of fiscal year 2023 to increase significantly from the first six months with a full recovery expected by fiscal year
end 2023.
In
the short term, the Company plans to utilize its current cash, open line of credit and operating cash flow to fund inventory purchases
in support of the backlog growth and higher anticipated revenue during the next twelve months. Short term cash in excess of our working
capital needs may be also be used to fund the purchase of property and equipment required to maintain or meet our growing backlog in
addition to repurchasing common stock against our current stock repurchase plan. Longer term, excess cash beyond our operating needs
may be used to fund new product development, company or product line acquisitions, or additional stock purchases as attractive opportunities
present themselves.
Some
of our contracts may allow for government contract financing in the form of contract progress payments pursuant to Federal Acquisition
Regulation 52.232-16, “Progress Payments.” Subject to certain limitations, this clause provides for government payment of
up to 90% of incurred program costs prior to product delivery for small businesses like us. To the extent any contracts allow for progress
payments and the respective contracts would result in significant preproduction cash requirements for design, process development, tooling,
material or other resources which could exceed our current working capital or line of credit availability, we intend to utilize this
benefit to minimize any potential negative impact on working capital prior to receipt of payment for the associated contract deliveries.
The
Company expects to generate net income and positive cash flow from operating activities over the next twelve months. To remain profitable,
we need to maintain a level of revenue adequate to support our cost structure. Management intends to manage operations commensurate with
its level of working capital and facilities line of credit during the next twelve months and beyond; however, uneven revenue levels driven
by changes in customer delivery demands, first article inspection requirements or other program delays associated with the pandemic could
create a working capital shortfall. In the event the Company does not successfully implement its ultimate business plan, certain assets
may not be recoverable.
On
April 12, 2022, the Company and its subsidiary, Optex Systems, Inc. (collectively with the Company, the “Borrowers”), entered
into an Amended and Restated Loan Agreement (the “Loan Agreement”) with PNC Bank, National Association, successor to BBVA
USA (the “Lender”), pursuant to which the Borrowers’ existing revolving line of credit facility was decreased from
$2.25 million to $1.125 million, and the maturity date was extended from April 15, 2022 to April 15, 2023.
The
Loan Agreement requires the Borrowers to maintain a fixed charge coverage ratio of at least 1.25:1.
On
November 21, 2022, the Borrowers issued an Amended and Restated Revolving Line of Credit Note (the “Line of Credit Note”)
to the Lender in connection with an increase of the Borrowers’ revolving line of credit facility under the Loan Agreement from
$1.125 million to $2.0 million. The maturity date remains April 15, 2023. Obligations outstanding under the credit facility will accrue
interest at a rate equal to the Lender’s prime rate minus 0.25%.
The
Line of Credit Note and Loan Agreement contain customary events of default and negative covenants, including but not limited to those
governing indebtedness, liens, fundamental changes, investments, and restricted payments. The credit facility is secured by substantially
all of the operating assets of the Borrowers as collateral. The Borrowers’ obligations under the credit facility are subject to
acceleration upon the occurrence of an event of default as defined in the Line of Credit Note and Loan Agreement.
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We
intend to renew or replace the line of credit facility. If adequate funds are not available on acceptable terms, or at all, we may be
unable to finance our operations, develop or enhance our products, expand our sales and marketing programs, take advantage of future
opportunities or respond to competitive pressures.
On
September 15, 2022, the Company’s “modified Dutch auction” tender offer expired. In accordance with the terms and conditions
of the tender offer, the Company accepted for purchase 1,603,773 shares of common stock at a price of $2.65 per share, for an aggregate
cost of approximately $4.25 million, excluding fees and expenses relating to the tender offer. These shares represented approximately
19.3% of its shares of common stock outstanding as of September 15, 2022. Because the tender offer was oversubscribed, the Company accepted
for payment only a pro-rated portion of the shares of common stock properly tendered by each tendering stockholder (other than “odd
lot” holders whose shares were purchased on a priority basis).
On
September 22, 2021 the Company announced authorization for an additional $1 million stock repurchase program. During the twelve months
ended October 2, 2022, the Company purchased 190,954 common shares under the September 2021 stock repurchase plan at a cost of $371 thousand.
As of October 2, 2022, there were zero shares held in treasury. As of October 2, 2022, there was an authorized balance of $560 thousand
remaining to be spent against the repurchase program.
During
the twelve months ended October 2, 2022 the Company declared and paid no dividends. As of October 2, 2022, there are no outstanding declared
and unpaid dividends.
Critical
Accounting Estimates
A
critical accounting estimate is an estimate that:
●
is
made in accordance with generally accepted accounting principles,
●
involves
a significant level of estimation uncertainty, and
●
has
had or is reasonably likely to have a material impact on the company’s financial condition or results of operation.
Our
significant accounting policies are fundamental to understanding our results of operations and financial condition. Some accounting policies
require that we use estimates and assumptions that may affect the value of our assets or liabilities and financial results. These policies
are described in Note 2 “Summary of Significant Accounting Policies” of Item 8 “Financial Statements and Supplementary
Data” of this report.
Our
critical accounting estimates include warranty costs, contract losses and the deferred tax asset valuation. Future warranty costs are
based on the estimated cost of replacement for expected returns based upon our most recent experience rate of defects as a percentage
of warranty covered sales. Our warranty covered sales primarily include the Applied Optics Center optical assemblies. While our warranty
period is 12 months, our reserve balances assume a general 90-day return period for optical assemblies previously delivered plus any
returned backlog in-house that has not yet been repaired or replaced to our customer. If our actual warranty returns should significantly
exceed our historical rates on new customer products, significant production changes, or substantial customer changes to the 90-day turn-around
times on returned goods, the impact could be material to our operating profit. We have not experienced any significant changes to our
warranty trends in the preceding three years and do not anticipate any significant impacts in the near term. We monitor the actual warranty
costs incurred to the expected values on a quarterly basis and adjust our estimates accordingly. As of October 2, 2022, the Company had
accrued warranty costs of $169 thousand, as compared to $78 thousand as of October 3, 2021. The primary reason for the $91 thousand increase
in reserve balances relates to higher revenue on warrantied product being sold during the twelve months ended October 2, 2022, combined
with an increase in customer returned backlog pending repair or replacement to our customer as compared to the warranty backlog as of
October 3, 2021.
38
As
of October 2, 2022 and October 3, 2021, we had $289 thousand, and $51 thousand, respectively, of contract loss reserves included in our
balance sheet accrued expenses. These loss contracts are related to some of our older legacy periscope IDIQ contracts which were priced
in 2018 through early 2020, prior to Covid-19 and the significant downturn in defense spending on ground system vehicles. Due to inflationary
price increases on component parts and higher internal manufacturing costs (as a result of escalating labor costs and higher burden rates
on reduced volume), some of these contracts are in a loss condition, or at marginal profit rates. These contracts are typically three-year
IDIQ contracts with two optional award years, and as such, we are obligated to accept new task awards against these contracts until the
contract expiration. Should contract costs continue to increase above the negotiated selling price, or in the event the customer should
release substantial quantities against these existing loss contracts, the losses could be material. For contracts currently in a loss
status based on the estimated per unit contract costs, losses are booked immediately on new task order awards. During the twelve months
ended October 2, 2022, there accrued contract losses increased by $238 thousand on new awards against the active IDIQ contracts. There
is no way to reasonably estimate future inflationary impacts, or customer awards on the existing loss contracts. We continue to monitor
these contracts throughout the year for any significant changes in addition to seeking potential cost saving strategies to mitigate risk.
As
of October 2, 2022 and October 3, 2021, Optex Systems Inc. had a net carrying value of $0.9 million and $1.3 million, respectively in
deferred tax assets. Net deferred tax assets as October 2 2022 and October 3, 2021 consisted of deferred tax assets of $ 1.8 million
and $2.1 million, and valuation reserves of $0.9 million and $0.8 million, respectively. During the twelve-month period ended October
2, 2022, we collected $0.3 million in tax refunds related to the prior year net operating loss carryback in deferred tax assets. The
valuation allowance covers certain deferred tax assets where we believe we will be unlikely to recover those tax assets through future
operations. The valuation reserve includes assumptions related to future taxable income which would be available to cover net operating
loss carryforward amounts. Because of the uncertainties of future income forecasts combined with the complexity of some of the deferred
assets, these forecasts are subject to change over time. While we believe our current estimate to be reasonable, changing market conditions
and profitability, changes in equity structure and changes in tax regulations may impact our estimated reserves in future periods.
Recent
Accounting Pronouncements
Recent
Accounting Pronouncements are detailed under Note 3 of Item 8 “Financial Statements and Supplementary Data” of this report.
Item
7A. Quantitative and Qualitative Disclosures About Market Risk
Not
applicable.
39
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