Item 2. Management’s Discussion and Analysis
ITEM
2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Overview
We
are a Minnesota, United States based full-service global EMS contract manufacturer in the Medical Device, Medical Imaging, Aerospace
and Defense and Industrial markets offering a full range of value-added engineering, technical and manufacturing services and support
including project management, design, testing, prototyping, manufacturing, supply chain management and post-market services. Our products
are complex electromedical and electromechanical products including medical devices, wire and cable assemblies, printed circuit board
assemblies, complex higher-level assemblies and other box builds for a wide range of industries. As of December 31, 2025, we have facilities
in Minnesota: Bemidji, Mankato, Milaca and Maple Grove. We closed our facility in Blue Earth, Minnesota in December 2024 and sold this
facility in July 2025. We also have facilities in Monterrey, Mexico and Suzhou, China.
Our
net sales are derived from complex designed products built to the customers’ specifications. The products we manufacture are engineered
and designed products that require sophisticated manufacturing support. Quality, on-time delivery, and reliability are of utmost importance.
Our goal is to expand and diversify our customer base by focusing on sales and marketing efforts that fit our value-added service, early
engagement design, and development strategy. We continue to focus on lean manufacturing initiatives, quality and on-time delivery improvements
to increase asset utilization, reduce lead times and provide competitive pricing.
Our
strategic investments have positioned us to capitalize on growth opportunities in the medical markets and improve our competitiveness
by expanding our global footprint. Our industrial and defense markets are focused on improving our asset utilization and profitability
while transforming to a value added, solution-sell business model that supports early engagement, design for manufacturability and rapid
prototyping.
All
dollar amounts are stated in thousands of U.S. dollars.
Results
of Operations
The Company’s results of operations in 2026
have benefited from higher gross margin from increased net sales as the result of improved backlog. This increase was offset in 2026 with
increased incentive compensation expense. For the three and six months ended June 30, 2026, incentive compensation expense (reversal of expense) aggregated
$402 and $647, respectively, as compared with ($131) and $0 in the three and six months ended
June 30, 2025, respectively.
Net
Sales. Net sales for the three months ended June 30, 2026 and 2025 were $33,540 and $30,675, respectively, a comparative period increase
of $2,865 or 9.3%. Net sales for the six months ended June 30, 2026 and 2025 were $63,856 and $57,570, respectively, a comparative period
increase of $6,286 or 10.9%. The following is a summary of net sales by our major industry markets:
Three Months Ended June 30,
2026
2025
Increase (Decrease)
Medical Device
$ 10,269
$ 7,550
$ 2,719
36.0 %
Medical Imaging
10,841
9,664
1,177
12.2 %
Industrial
8,120
8,516
(396 )
(4.7 )%
Aerospace and Defense
4,310
4,945
(635 )
(12.8 )%
Total net sales
$ 33,540
$ 30,675
$ 2,865
9.3 %
Six Months Ended June 30,
2026
2025
Increase (Decrease)
Medical Device
$ 19,180
$ 15,620
$ 3,560
22.8 %
Medical Imaging
20,717
18,252
2,465
13.5 %
Industrial
15,002
15,461
(459 )
(3.0 )%
Aerospace and Defense
8,957
8,237
720
8.7 %
Total net sales
$ 63,856
$ 57,570
$ 6,286
10.9 %
18
●
Medical
Device: Net sales to our Medical Device customers increased $2,719, or 36.0%, in the three months ended June 30, 2026 as compared
with the same period in 2025 and increased $3,560, or 22.8%, in the six months ended June 30, 2026 as compared with the same period
in 2025. The increase was primarily due to higher customer demand from existing customers and continued ramp up of new programs.
●
Medical
Imaging: Net sales to our Medical Imaging customers increased $1,177, or 12.2%, in the three months ended June 30, 2026 as compared
with the same period in 2025 and increased $2,465, or 13.5%, in the six months ended June 30, 2026 as compared with the same period
in 2025. The increase was driven by higher customer demand, supported in part by increased revenues from a stocking program with a key customer that improved product availability and enabled shorter lead times.
●
Industrial:
Net sales to our industrial customers decreased $396, or 4.7%, in the three months ended June 30, 2026 as compared with the same
period in 2025 and decreased $459, or 3.0%, in the six months ended June 30, 2026 as compared with the same period in 2025. Industrial revenue reflects customer inventory adjustments and temporary production disruptions associated with the
transfer of manufacturing activities to Monterrey, Mexico. The decline was largely offset by revenue growth in China.
●
Aerospace
and Defense: Net sales to our aerospace and defense customers decreased $635, or 12.8%, in the three months ended June 30, 2026 as
compared with the same period in 2025 and increased $720, or 8.7%, in the six months ended June 30, 2026 as compared with the same
period in 2025. The decrease in the second quarter of 2026 was primarily due to reduced demand from one customer who is rebalancing post-COVID inventory balances, which partially offset the benefits
from the completion of the transfer of production programs to our Bemidji location. For the six-month period ended June 30, 2026, revenue increased compared to the prior-year
period primarily due to higher production volumes associated with completed transfers to our Bemidji location, offset by impact of the above
noted customer rebalancing activities.
Backlog.
Our 90-day shipment backlog as of June 30, 2026 was $33,445, an increase of 6.3% from $31,475 at the beginning of the quarter, and
a 25.8% increase from June 30, 2025. Our 90-day backlog consists of firm purchase orders we expect to ship in the next 90 days, with
any remaining amounts to be shipped within 180 days.
Our
total order backlog as of June 30, 2026, was $93,849, representing a 3.4% increase from $90,802 at the beginning of the quarter and a
19.8% increase compared to the same period in the prior year; this year over year growth was primarily driven by an increase in Aerospace
and Defense orders.
90-day
shipment and total backlog by our major industry markets are as follows:
June 30, 2026
March 31, 2026
June 30, 2025
90 Day
Total
90 Day
Total
90 Day
Total
Medical Device
$ 11,103
$ 22,060
$ 10,512
$ 27,332
$ 7,897
$ 32,222
Medical Imaging
6,971
11,041
6,509
9,476
5,101
7,584
Industrial
5,975
20,227
4,842
13,113
6,010
9,349
Aerospace and Defense
9,396
40,521
9,612
40,881
7,584
29,196
Total backlog
$ 33,445
$ 93,849
$ 31,475
$ 90,802
$ 26,592
$ 78,351
The
90-day and total backlog as of June 30, 2026 includes orders already recognized in net sales and included in the contract asset value
of $16,979.
19
Operating
Costs and Expenses.
Net
sales, cost of goods sold, gross profit, and operating costs were as follows:
Three Months Ended June 30,
2026
2025
Increase/(Decrease)
Net sales
$ 33,540
$ 30,675
$ 2,865
9.3 %
Cost of goods sold
27,837
25,838
1,999
7.7 %
Gross profit
5,703
4,837
866
17.9 %
Gross margin percentage (1)
17.0 %
15.8 %
120 bpc (2)
Selling
1,484
1,204
280
23.3 %
% of Net sales
4.4 %
3.9 %
General and administrative
3,250
2,589
661
25.5 %
% of Net sales
9.7 %
8.4 %
Research and development
346
302
44
14.6 %
% of Net sales
1.0 %
1.0 %
Operating income
623
742
(119 )
(16.0 )%
% of Net sales
1.9 %
2.4 %
(1)
Gross
margin percentage is defined as gross profit as a percentage of net sales.
(2)
Basis
points change in gross margin percentage.
Six
Months Ended June 30,
2026
2025
Increase/(Decrease)
Net sales
$ 63,856
$ 57,570
$ 6,286
10.9 %
Cost
of goods sold
53,451
49,655
3,796
7.6 %
Gross profit
10,405
7,915
2,490
31.5 %
Gross
margin percentage (1)
16.3 %
13.7 %
260 bpc (2)
Selling
2,815
2,388
427
17.9 %
% of Net sales
4.4 %
4.1 %
General and administrative
6,264
5,504
760
13.8 %
% of
Net sales
9.8 %
9.6 %
Research and development
656
628
28
4.5 %
% of
Net sales
1.0 %
1.1 %
Restructuring charges
-
266
(266 )
(100 )%
% of
Net sales
- %
0.5 %
Operating income (loss)
670
(871 )
1,541
176.9 %
% of
Net sales
1.0 %
(1.5 )%
(1)
Gross
margin percentage is defined as gross profit as a percentage of net sales.
(2)
Basis
points change in gross margin percentage.
20
Gross
profit and gross margin percentage. Gross margin percentage was 17.0% and 15.8% for the three months ended June 30, 2026, and 2025,
respectively. Gross margin percentage was 16.3% and 13.7% for the six months ended June 30, 2026, and 2025, respectively. The improvement
was primarily attributable to higher revenue levels and improved manufacturing cost absorption resulting from increased production activity. The benefit of higher volumes was partially offset by unfavorable sales mix.
Selling
expenses . Selling expenses, as measured as a percentage of net sales , were 4.4% and 3.9% for the three months ended June 30,
2026, and 2025, respectively. Selling expenses, as measured as a percentage of net sales , were 4.4% and 4.1% for the six months
ended June 30, 2026, and 2025, respectively. The increase as a percentage of sales was primarily attributable to higher incentive compensation accruals in 2026.
General
and administrative expenses. General and administrative expenses, as measured as a percentage of net sales, were 9.7% and 8.4% for
the three months ended June 30, 2026 and 2025, respectively, and 9.8% and 9.6% for the six months ended June 30, 2026 and 2025, respectively.
The increase as a percentage of net sales was primarily the result of higher incentive compensation accruals
in 2026.
Research and development. Research
and development expenses increased slightly at $346 and $302 in the three months ended June 30, 2026 and 2025, respectively,
and $656 and $628 in the six months ended June 30, 2026 and 2025, respectively. The increases are the result of higher incentive compensation
accruals in 2026.
Restructuring
charges . Restructuring charges were $0 and $266 in the three and six months ended June 30, 2026 and 2025, respectively. During the
first quarter of 2025, we incurred $235 of severance charges for a February 2025 reduction in force to align staffing to our forecasted
net sales and $31 of expenses related to our closed Blue Earth facility.
Operating
income (loss). Operating income was $623 for the three months ended June 30, 2026 or 1.9% of net sales and operating income was $742
or 2.4% of net sales for the three months ended June 30, 2025. The decrease was primarily attributable to higher selling and general
and administrative expenses, which more than offset the increase in gross profit resulting from higher sales volume. Operating income
was $670 or 1.0% of net sales for the six months ended June 30, 2026 and operating loss was $(871) or (1.5)% of net sales for the six
months ended June 30, 2025. The increase was primarily attributable to higher gross profit associated with increased revenue and improved
operating leverage, together with the absence of restructuring charges recorded in the first quarter of 2025.
Interest
expense, net. Interest expense, net was $197 and $257 for the three months ended June 30, 2026 and 2025, respectively. Interest expense,
net was $453 and $471 for the six months ended June 30, 2026 and 2025, respectively. This decrease in the quarterly comparison was driven
by the lower average borrowings and reduced interest costs following the transition to the Company’s new financing arrangements.
Refer to “Liquidity and Capital Resources” for further discussion of financing arrangements.
Income
taxes. Our effective tax rate for the three and six months ended June 30, 2026 was 26% and (30)%, respectively. Our effective
tax rate for the three and six months ended June 30, 2025 was 35% and 25%, respectively. The primary drivers of the
change in the effective tax rate were differences in pretax book income (loss) by jurisdiction and taxes on foreign
entities.
Cash
Flow Operating Results
The
following is a summary of cash flow results:
Six Months Ended June 30,
2026
2025
Cash provided by (used in):
Operating activities
$ (2,449 )
$ (2,773 )
Investing activities
(323 )
(358 )
Financing activities
2,774
2,858
Effect of exchange rates on changes in cash and restricted cash
17
9
Net change in cash and restricted cash
$ 19
$ (264 )
21
Operating
Activities. Cash used in operating activities was $2,449 in the first six months of 2026, compared with $2,773 in the same prior-year
period. Significant changes in operating assets and liabilities affecting cash flows during these periods included:
●
Cash
used by accounts receivable and contract assets was $4,500 in the six months ended June 30, 2026 as compared with cash used of $4,034
in the same prior-year period. This use of cash is largely due to timing of customer shipments and cash collections in both periods
and by an increase in contract assets in the current year period to support future customer shipments.
●
Cash
used by inventory was $3,530 in the six months ended June 30, 2026 as compared with cash provided of $2,714 in the prior-year period.
The current-year increase in inventory primarily reflects purchases of materials needed to support the growing backlog
and anticipated production requirements in the second half of 2026. In contrast, inventory levels declined in the prior-year period due
to lower customer demand and corresponding reductions in material purchases.
●
Cash
provided by changes in accounts payable was $2,077 in the current-year period as compared with cash provided of $295 in the same
prior-year period, primarily related to the timing of cash payments.
Investing
Activities. Cash used in investing activities was $323 in the first six months of 2026, compared with $358 in the same prior-year
period, both due from the purchases of property and equipment.
Financing
Activities. Cash provided by financing activities was $2,774 in the first six months of 2026 and $2,858 in the same prior-year
period. The cash provided by financing activities in both periods resulted from the line of credit advances for working capital and operations
as well as the term loan borrowing in the first six months of 2026.
Liquidity
and Capital Resources
We
believe that our existing financing arrangements, anticipated cash flows from operations, and cash on hand will be sufficient to satisfy
our working capital needs, capital expenditures and debt repayments for the next year from the date of this filing with the Securities
and Exchange Commission.
On
March 20, 2026, the Company entered into a new Credit and Security Agreement with Associated Bank, National Association, which provides
for a revolving credit facility of up to $15,000, subject to a borrowing base based on eligible accounts receivable and inventory in
the United States of America (“U.S.”), and a $2,200 term loan (the “Associated Facility”). The Associated Facility
includes a sublimit of $1,500 for letters of credit and is secured by substantially all of our assets in the U.S. The Associated Facility
matures in March 2029. The Company is required to pay a 25-basis point fee per annum, paid monthly, on the unused portion of the revolving
credit facility. The term loan requires monthly principal payments of $37 plus interest. Borrowings under the Associated Facility bear
interest, at the Company’s option, at a defined base rate derived from the Bank’s prime rate, or at one-month or three-month
Term Secured Overnight Financing Rate, referred to as SOFR, plus 2.00% in the case of revolving credit borrowings, and plus 2.25% in
the case of the term loan. The revolving credit facility and term loan bear interest at a weighted-average interest rate of 7.9% and 7.7%, respectively,
for the three months ended June 30, 2026.
At June 30, 2026, there was $7,573 outstanding under the revolving credit facility and $3,552 of unused availability. Borrowings under
the Associated Facility may be prepaid at any time without penalty. The Associated Facility does not contain prepayment premiums, make-whole
provisions, or other features that would require separate accounting as embedded derivatives.
The
Associated Facility contains customary affirmative and negative covenants that restrict or limit our ability to incur additional indebtedness,
create liens, make investments, sell assets, pay dividends or engage in certain transactions without lender consent. This agreement also
requires us to comply with financial covenants, including maintaining a Fixed Charge Coverage Ratio of 1.10 to 1.00, which measures the
ratio of EBITDA, as defined to exclude certain other non-cash items, and less unfunded capital expenditures, to fixed charges such as
interest as well as debt and finance lease principal payments. The Company was in compliance with all covenants under the Associated
Facility as of June 30, 2026.
The
Associated Facility agreement includes broad and customary events of default such as non-payment of obligations, breaches of representations
or covenants, unauthorized liens, insolvency events, material adverse changes, cross-defaults to other significant indebtedness, and
change-of-control triggers. Additional events include unsatisfied judgments, loss of lender lien priority, defaults under material business
agreements, impairment of key intellectual property, destruction of collateral, and certain ERISA, hedging, or legal compliance violations.
Upon an event of default, including the lender’s determination that a material adverse event has occurred, as defined by the Associated
Facility agreement, the lender may accelerate all obligations, terminate the commitments, and exercise its full rights and remedies against
the collateral.
Our
ability to comply with these covenants depends in part on our ability to generate sufficient EBITDA and operating cash flow. If our EBITDA
or cash flows declines due to any factor, we may not remain in compliance with our financial covenants under the Associated Facility.
22
Off-Balance
Sheet Arrangements
We
have not engaged in any off-balance sheet activities as defined in Item 303(a)(4) of Regulation S-K.
Forward-Looking
Statements
Those
statements in the foregoing report that are not historical facts are forward-looking statements made pursuant to the safe-harbor provisions
of the Private Securities Litigation Reform Act of 1995.
♦
Volatility
in the marketplace which may affect market supply, demand of our products or currency exchange rates;
♦
Whether
our existing financing arrangements, anticipated cash flows from operations and cash on hand will be sufficient to satisfy our working
capital needs, capital expenditures and debt repayments for the next twelve months;
♦
Supply
chain disruption and unreliability;
♦
Lack
of supply of sufficient human resources to produce our products;
♦
Increased
competition from within the EMS industry or the decision of OEMs to cease or limit outsourcing;
♦
Changes
in the reliability and efficiency of our operating facilities or those of third parties;
♦
Increases
in certain raw material costs such as copper and oil;
♦
Commodity
and energy cost instability;
♦
Risks
related to FDA noncompliance;
♦
The
loss of a major customer;
♦
General
economic, financial and business conditions that could affect our financial condition and results of operations;
♦
Increased
or unanticipated costs related to compliance with securities and environmental regulation;
♦
Disruption
of global or local information management systems due to natural disaster or cyber-security incident; and
♦
Outbreaks
of epidemic, pandemic, or contagious diseases that affect our operations, our customers’
operations or our suppliers’ operations.
The
factors identified above are believed to be important factors (but not necessarily all of the important factors) that could cause actual
results to differ materially from those expressed in any forward-looking statement made by us. Unpredictable or unknown factors not discussed
herein could also have material adverse effects on forward-looking statements. All forward-looking statements included in this Form 10-Q
are expressly qualified in their entirety by the forgoing cautionary statements. We undertake no obligation to update publicly any forward-looking
statement (or its associated cautionary language) whether as a result of new information or future events.
Please
refer to forward-looking statements and risks as previously disclosed in our Annual Report on Form 10-K for the fiscal year ended December
31, 2025.
ITEM
3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Not
applicable.
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