Item 2. Management’s Discussion and Analysis
ITEM
2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Overview
We
are a Minnesota, United States based full-service global EMS contract manufacturer in the Medical Device, Medical Imaging, Aerospace
and Defense and Industrial markets offering a full range of value-added engineering, technical and manufacturing services and support
including project management, design, testing, prototyping, manufacturing, supply chain management and post-market services. Our products
are complex electromedical and electromechanical products including medical devices, wire and cable assemblies, printed circuit board
assemblies, complex higher-level assemblies and other box builds for a wide range of industries. As of December 31, 2025, we have facilities
in Minnesota: Bemidji, Mankato, Milaca and Maple Grove. We closed our facility in Blue Earth, Minnesota in December 2024 and sold this
facility in July 2025. We also have facilities in Monterrey, Mexico and Suzhou, China.
Our
net sales are derived from complex designed products built to the customers’ specifications. The products we manufacture are engineered
and designed products that require sophisticated manufacturing support. Quality, on-time delivery, and reliability are of upmost importance.
Our goal is to expand and diversify our customer base by focusing on sales and marketing efforts that fit our value-added service, early
engagement design, and development strategy. We continue to focus on lean manufacturing initiatives, quality and on-time delivery improvements
to increase asset utilization, reduce lead times and provide competitive pricing.
Our
strategic investments have positioned us to capitalize on growth opportunities in the medical markets and improve our competitiveness
by expanding our global footprint. Our industrial and defense markets are focused on improving our asset utilization and profitability
while transforming to a value added, solution-sell business model that supports early engagement, design for manufacturability and rapid
prototyping.
All
dollar amounts are stated in thousands of U.S. dollars.
Results
of Operations
Net
Sales. Net sales for the three months ended March 31, 2026 and 2025 were $30,316 and $26,895, respectively, a comparative period
increase of $3,421 or 12.7%. Net sales in the three months ended March 31, 2026 were positively impacted in Aerospace and Defense
from the receipt of customer approvals for products transferred from our Blue Earth facility to our Bemidji facility during 2025 as
well as manufacturing and plant utilization efficiencies gained related to our 2025 facility optimization. The following is a
summary of net sales by our major industry markets:
Three Months Ended March 31,
2026
2025
Increase (Decrease)
Medical Device
$ 8,911
$ 8,070
$ 841
10.4 %
Medical Imaging
9,876
8,588
1,288
15.0 %
Industrial
6,882
6,945
(63 )
(0.9 )%
Aerospace and Defense
4,647
3,292
1,355
41.2 %
Total net sales
$ 30,316
$ 26,895
$ 3,421
12.7 %
18
●
Medical
Device: Net sales to our medical customers increased $841, or 10.4%, in the three months ended March 31, 2026 as compared with the
same period in 2025. The increase was primarily due to the ramp up of production post our 2025 facility optimization.
●
Medical
Imaging: Net sales to our Medical Imaging customers increased $1,288, or 15.0%, in the three months ended March 31, 2026 as compared
with the same period in 2025. The increase was primarily due to higher sales volume to existing customers.
●
Industrial:
Net sales to our industrial customers remained relatively flat with a decrease of $63, or 0.9%, in the three months ended March 31,
2026 as compared with the same period in 2025.
●
Aerospace
and Defense: Net sales to our aerospace and defense customers increased $1,355, or 41.2%, in the three months ended March 31, 2026
as compared with the same period in 2025. The increase primarily relates to the positive impact from receipt of customer approvals
for products transferred from our Blue Earth facility to our Bemidji facility.
Backlog.
Our 90-day shipment backlog as of March 31, 2026 was $31,475, an increase of 15.3% from $27,288 at the beginning of the quarter,
and a 17.7% increase from March 31, 2025. Our 90-day backlog consists of firm purchase orders we expect to ship in the next 90 days,
with any remaining amounts to be shipped within 180 days.
Our
total order backlog as of March 31, 2026, was $90,802, representing a 17.4% increase from $77,343 at the beginning of the quarter and
a 32.9% increase compared to the same period in the prior year; this year over year growth was primarily driven by an increase in Aerospace
and Defense orders.
90-day
shipment and total backlog by our major industry markets are as follows:
March 31, 2026
December 31, 2025
March 31, 2025
90 Day
Total
90 Day
Total
90 Day
Total
Medical Device
$ 10,512
$ 27,332
$ 8,733
$ 27,094
$ 5,735
$ 19,925
Medical Imaging
6,509
9,476
5,725
9,032
7,526
10,020
Industrial
4,842
13,113
4,697
11,404
5,999
10,005
Aerospace and Defense
9,612
40,881
8,133
29,813
7,482
28,382
Total backlog
$ 31,475
$ 90,802
$ 27,288
$ 77,343
$ 26,742
$ 68,332
The
90-day and total backlog as of March 31, 2026 includes orders already recognized in net sales and included in the contract asset value
of $16,010.
19
Operating
Costs and Expenses.
Net
sales, cost of goods sold, gross profit, and operating costs were as follows:
Three Months Ended March 31,
2026
2025
Increase/(Decrease)
Net sales
$ 30,316
$ 26,895
$ 3,421
12.7 %
Cost of goods sold
25,614
23,817
1,797
7.5 %
Gross profit
4,702
3,078
1,624
52.8 %
Gross margin percentage (1)
15.5 %
11.4 %
410 bpc (2)
Selling
1,331
1,184
147
12.4 %
% of Net sales
4.4 %
4.4 %
General and administrative
3,014
2,915
99
3.4 %
% of Net sales
9.9 %
10.8 %
Research and development
310
326
(16 )
(4.9 )%
% of Net sales
1.0 %
1.2 %
Restructuring charges
-
266
(266 )
(100 )%
% of Net sales
- %
0.9 %
Operating income (loss)
47
(1,613 )
1,660
102.9 %
% of Net sales
0.2 %
(6.0 )%
(1)
Gross
margin percentage is defined as gross profit as a percentage of net sales.
(2)
Basis
points change in gross margin percentage.
20
Gross
profit and gross margin percentage. Gross margin percentage was 15.5% and 11.4% for the three months ended March 31, 2026, and 2025,
respectively. The increase in gross margin percentage was the result of improved plant utilization primarily from our restructuring activities
and higher sales on a fixed cost base.
Selling
expenses . Selling expenses, as measured as a percentage of net sales , were 4.4% for both the three months ended March 31,
2026, and 2025.
General
and administrative expenses. General and administrative expenses, as measured as a percentage of net sales, were 9.9% and 10.8% for
the three months ended March 31, 2026 and 2025, respectively. This decrease as a percentage of net sales was primarily the result of
higher sales on a fixed cost base.
Restructuring
charges . Restructuring charges were $0 and $266 in the three months ended March 31, 2026 and 2025, respectively. During the first
quarter of 2025, we incurred $235 of severance charges for a February 2025 reduction in force to align staffing to our forecasted net
sales and $31 of expenses related to our closed Blue Earth facility.
Operating
income (loss). Operating income was $47 for the three months ended March 31, 2026 or 0.2% of net sales and operating loss was $(1,613)
or (6.0)% of net sales for the three months ended March 31, 2025. The improvement was primarily driven by higher gross margin percentage,
which increased operating income by $1,234, and higher net sales, which contributed an additional $390.
Interest
expense, net. Interest expense, net was $256 and $214 for the three months ended March 31, 2026 and 2025, respectively. This
increase was driven by the write-off of unamortized debt issuance costs of $88 associated with our prior financing arrangement that
was refinanced in the period. Refer to “Liquidity and Capital Resources” for further discussion of financing
arrangements.
Income
taxes. Our effective tax rate for the three months ended March 31, 2026 and 2025 was 84% and 28%, respectively. The primary drivers
of the change in the effective tax rate were differences in pretax book income (loss) by jurisdiction and taxes on foreign entities.
Cash
Flow Operating Results
The
following is a summary of cash flow results:
Three Months Ended March 31,
2026
2025
Cash provided by (used in):
Operating activities
$ (1,561 )
$ (2,930 )
Investing activities
(228 )
(268 )
Financing activities
2,336
3,446
Effect of exchange rates on changes in cash and restricted cash
6
(2 )
Net change in cash and restricted cash
$ 553
$ 246
Operating
Activities. Cash used in operating activities was $1,561 in the first three months of 2026, compared with $2,930 in the same prior-year
period. Significant changes in operating assets and liabilities affecting cash flows during these periods included:
●
Cash
used by accounts receivable and contract assets was $1,648 in the three months ended March 31, 2026 as compared with cash used of
$426 in the same prior-year period. This use of cash is largely due to timing of customer shipments and cash collections in both
periods and by an increase in contract assets in the current year period to support future customer shipments.
●
Cash
used by inventory was $2,610 in the three months ended March 31, 2026 as compared with cash provided of $487 in the prior-year period.
The increase in the current-year period cash usage was the result of normal timing variances of inventory purchases and timing of
product shipments.
●
Cash
provided by changes in accounts payable was $1,917 in the current-year period as compared with cash used of $1,441 in the same prior-year
period, primarily related to the timing of cash payments.
Investing
Activities. Cash used in investing activities was $228 in the first three months of 2026, compared with $268 in the same prior-year
period, both due from the purchases of property and equipment.
Financing
Activities. Cash provided by financing activities was $2,336 in the first three months of 2026 and $3,446 in the same prior-year
period. The cash provided by financing activities in both periods resulted from the line of credit advances for working capital and operations
as well as the term loan borrowing in the first three months of 2026.
Liquidity
and Capital Resources
We
believe that our existing financing arrangements, anticipated cash flows from operations, and cash on hand will be sufficient to satisfy
our working capital needs, capital expenditures and debt repayments for the next year from the date of this filing with the Securities
and Exchange Commission.
On March 20, 2026, the Company
entered into a new Credit and Security Agreement with Associated Bank, National Association, which provides for a revolving credit
facility of up to $15,000, subject to a borrowing base based on eligible accounts receivable and inventory in the United States of
America (“U.S.”), and a $2,200 term loan (the “Associated Facility”). The Associated Facility includes a
sublimit of $1,500 for letters of credit and is secured by substantially all of our assets in the U.S. The Associated Facility
matures in March 2029. The Company is required to pay a 25-basis point fee per annum, paid monthly, on the unused portion of the
revolving credit facility. The term loan requires monthly principal payments of $37 plus interest. Borrowings under the Associated
Facility bear interest, at the Company’s option, at a defined base rate derived from the Bank’s prime rate, or at
one-month or three-month Term Secured Overnight Financing Rate, referred to as SOFR, plus 2.00% in the case of revolving credit
borrowings, and plus 2.25% in the case of the term loan. At March 31, 2026, the revolving credit facility and term loan accrued
interest at 8.52% and 8.00%, respectively. At March 31, 2026, there was $7,196 outstanding under the revolving credit facility and
$3,500 of unused availability. Borrowings under the Associated Facility may be prepaid at any time without penalty. The Associated
Facility does not contain prepayment premiums, make-whole provisions, or other features that would require separate accounting as
embedded derivatives.
The Associated Facility contains customary affirmative
and negative covenants that restrict or limit our ability to incur additional indebtedness, create liens, make investments, sell assets,
pay dividends or engage in certain transactions without lender consent. This agreement also requires us to comply with financial covenants,
including maintaining a Fixed Charge Coverage Ratio of 1.10 to 1.00, which measures the ratio of EBITDA, as defined to exclude certain
other non-cash items, and less unfunded capital expenditures, to fixed charges such as interest as well as debt and capital lease principal
payments. The Company was in compliance with all covenants under the Associated Facility as of March 31, 2026.
The Associated Facility agreement includes broad and customary events of
default such as non-payment of obligations, breaches of representations or covenants, unauthorized liens, insolvency events, material
adverse changes, cross-defaults to other significant indebtedness, and change-of-control triggers. Additional events include unsatisfied
judgments, loss of lender lien priority, defaults under material business agreements, impairment of key intellectual property, destruction
of collateral, and certain ERISA, hedging, or legal compliance violations. Upon an event of default, including the lender’s determination
that a material adverse event has occurred, as defined by the Associated Facility agreement, the lender may accelerate all obligations,
terminate the commitments, and exercise its full rights and remedies against the collateral.
Our
ability to comply with these covenants depends in part on our ability to generate sufficient EBITDA and operating cash flow. If our EBITDA
or cash flows declines due to any factor, we may not remain in compliance with our financial covenants under the Associated Facility.
21
Off-Balance
Sheet Arrangements
We
have not engaged in any off-balance sheet activities as defined in Item 303(a)(4) of Regulation S-K.
Forward-Looking
Statements
Those
statements in the foregoing report that are not historical facts are forward-looking statements made pursuant to the safe-harbor provisions
of the Private Securities Litigation Reform Act of 1995.
♦
Volatility
in the marketplace which may affect market supply, demand of our products or currency exchange rates;
♦
Whether
our existing financing arrangements, anticipated cash flows from operations and cash on hand will be sufficient to satisfy our working
capital needs, capital expenditures and debt repayments for the next twelve months;
♦
Supply
chain disruption and unreliability;
♦
Lack
of supply of sufficient human resources to produce our products;
♦
Increased
competition from within the EMS industry or the decision of OEMs to cease or limit outsourcing;
♦
Changes
in the reliability and efficiency of our operating facilities or those of third parties;
♦
Increases
in certain raw material costs such as copper and oil;
♦
Commodity
and energy cost instability;
♦
Risks
related to FDA noncompliance;
♦
The
loss of a major customer;
♦
General
economic, financial and business conditions that could affect our financial condition and results of operations;
♦
Increased
or unanticipated costs related to compliance with securities and environmental regulation;
♦
Disruption
of global or local information management systems due to natural disaster or cyber-security incident; and
♦
Outbreaks
of epidemic, pandemic, or contagious diseases, such as the recent novel coronavirus that affect our operations, our customers’
operations or our suppliers’ operations.
The
factors identified above are believed to be important factors (but not necessarily all of the important factors) that could cause actual
results to differ materially from those expressed in any forward-looking statement made by us. Unpredictable or unknown factors not discussed
herein could also have material adverse effects on forward-looking statements. All forward-looking statements included in this Form 10-Q
are expressly qualified in their entirety by the forgoing cautionary statements. We undertake no obligation to update publicly any forward-looking
statement (or its associated cautionary language) whether as a result of new information or future events.
Please
refer to forward-looking statements and risks as previously disclosed in our Annual Report on Form 10-K for the fiscal year ended December
31, 2025.
ITEM
3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Not
applicable.
Text extracted from the filing as submitted to EDGAR. Formatting, tables and exhibits are simplified for reading; the original document is authoritative for anything you rely on.