Item 8. Financial Statements and Supplementary Data
Item 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
Financial Statements Page
Management’s Report on Internal Control over Financial Reporting 38
Reports of Independent Registered Public Accounting Firm (PCAOB ID: 42 )
39
Consolidated Statements of Income for the Years Ended December 31, 2022, 2021, and 2020 43
Consolidated Statements of Comprehensive Income for the Years Ended December 31, 2022, 2021, and 2020 44
Consolidated Statements of Cash Flows for the Years Ended December 31, 2022, 2021, and 2020 45
Consolidated Balance Sheets as of December 31, 2022 and 2021 46
Consolidated Statements of Shareholders’ Equity for the Years Ended December 31, 2022, 2021, and 2020 47
Notes to Consolidated Financial Statements 48
Schedule II - Valuation and Qualifying Accounts 90
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Management’s Report on Internal Control over Financial Reporting
The management of Materion Corporation and subsidiaries is responsible for establishing and maintaining adequate internal control over financial reporting, as such term is defined in Exchange Act Rules 13a-15(f) and 15d-15(f). Materion Corporation and subsidiaries’ internal control system was designed to provide reasonable assurance to the Company’s management and Board of Directors regarding the preparation and fair presentation of published financial statements. All internal control systems, no matter how well designed, have inherent limitations. Therefore, even those systems determined to be effective can provide only reasonable assurance with respect to financial statement preparation and presentation.
Materion Corporation and subsidiaries’ management assessed the effectiveness of the Company’s internal control over financial reporting as of December 31, 2022. In making this assessment, it used the framework set forth by the Committee of Sponsoring Organizations of the Treadway Commission (the COSO criteria) in Internal Control - Integrated Framework (2013).
Based on our assessment we believe that, as of December 31, 2022, the Company’s internal control over financial reporting is effective.
The effectiveness of our internal control over financial reporting as of December 31, 2022 has been audited by Ernst & Young LLP, an independent registered public accounting firm, as stated in their report.
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Report of Independent Registered Public Accounting Firm
To the Shareholders and Board of Directors of Materion Corporation
Opinion on the Financial Statements
We have audited the accompanying consolidated balance sheets of Materion Corporation and subsidiaries (the Company) as of December 31, 2022 and 2021, the related consolidated statements of income, comprehensive income, shareholders' equity and cash flows for each of the three years in the period ended December 31, 2022, and the related notes and financial statement schedule listed in the Index at Item 15(a) (collectively referred to as the “consolidated financial statements”). In our opinion, the consolidated financial statements present fairly, in all material respects, the financial position of the Company at December 31, 2022 and 2021, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 2022, in conformity with U.S. generally accepted accounting principles.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States) (PCAOB), the Company’s internal control over financial reporting as of December 31, 2022, based on criteria established in Internal Control-Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (2013 framework) and our report dated February 16, 2023 expressed an unqualified opinion thereon.
Basis for Opinion
These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on the Company’s financial statements based on our audits. We are a public accounting firm registered with the PCAOB and are required to be independent with respect to the Company in accordance with the U.S. federal securities laws and the applicable rules and regulations of the Securities and Exchange Commission and the PCAOB.
We conducted our audits in accordance with the standards of the PCAOB. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement, whether due to error or fraud. Our audits included performing procedures to assess the risks of material misstatement of the financial statements, whether due to error or fraud, and performing procedures that respond to those risks. Such procedures included examining, on a test basis, evidence regarding the amounts and disclosures in the financial statements. Our audits also included evaluating the accounting principles used and significant estimates made by management, as well as evaluating the overall presentation of the financial statements. We believe that our audits provide a reasonable basis for our opinion.
Critical Audit Matters
The critical audit matters communicated below are matters arising from the current period audit of the financial statements that were communicated or required to be communicated to the audit committee and that: (1) relate to accounts or disclosures that are material to the financial statements and (2) involved our especially challenging, subjective, or complex judgments. The communication of critical audit matters does not alter in any way our opinion on the consolidated financial statements, taken as a whole, and we are not, by communicating the critical audit matters below, providing separate opinions on the critical audit matters or on the accounts or disclosures to which they relate.
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Reconciliation of Precious Metals Consignment Inventory
Description of the matter
At December 31, 2022, the notional value of the Company’s off-balance sheet precious metals was $373.1 million. As discussed in Note I to the consolidated financial statements, the Company uses estimates to measure the precious metal content within various refinement streams which can vary over time based upon the input materials, yield rates, and other process parameters.
Auditing the reconciliation of precious metals consignment inventory is complex due to the highly detailed nature of the inventory reconciliation and the amount of information that is obtained from third parties. A physical inventory is performed by the Company on a quarterly basis to verify the existence of inventory. The precious metals inventory reconciliation includes estimates based on assays, assumed recovery percentages developed from actual historical data and other analyses, the total estimated volume of solutions and other materials within the refinery, data from refine vendors, and other factors. The reconciliation of precious metals consignment inventory presents the resulting calculated weight of the precious metals generated from these estimates within the Company’s refine operations. This calculated weight may differ from what the Company’s records indicate should be on hand, which would then result in an adjustment to pre-tax income.
How we addressed the matter in our audit
We obtained an understanding, evaluated the design and tested the operating effectiveness of controls over the Company’s reconciliation of the precious metals consignment inventory process. This included controls over management's review of the significant inputs into and underlying the reconciliation.
To test the Company’s reconciliation of the precious metals physical consignment inventory, our procedures included, among others, evaluating the significant assumptions and data used to estimate the total value of the precious metal, which was identified through the physical inventory. We observed the physical inventory process, tested inventory activity from the date of observation through December 31, 2022, evaluated the underlying data used in the reconciliation, and confirmed certain consigned inventory held with the third parties. We assessed the historical accuracy of management’s estimates, which are based on assays, assumed recovery percentages developed from actual historical data and other analyses, the total estimated volume of solutions and other materials within the refinery, data from their refine vendors, and other factors and assessed the historical accuracy of management’s analysis to evaluate the assumptions that were most significant to the calculated weight of the precious metal inventory.
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Precision Optics Goodwill Impairment Evaluation
Description of the matter
At December 31, 2022, the Company had goodwill of $319.5 million, of which, $86.7 million related to the Precision Optics reporting unit. As discussed in Notes A and M to the consolidated financial statements, due to recent acquisitions, the Company elected to perform a quantitative annual impairment assessment of its Precision Optics reporting unit’s goodwill as of October 1, 2022, and concluded that there was no impairment, but the estimated fair value of the Precision Optics reporting unit exceeded the carrying value by less than 10%.
Auditing the Company’s Precision Optics reporting unit’s goodwill impairment assessment was complex and highly judgmental due to the significant estimation required in determining the fair value of the reporting unit. In particular, the fair value estimate was sensitive to significant assumptions, such as the discount rate, revenue growth rates, terminal growth rate and EBITDA margins, which are affected by expectations about future market or economic conditions.
How we addressed the matter in our audit
We obtained an understanding, evaluated the design and tested the operating effectiveness of controls over the Company’s Precision Optics reporting unit goodwill impairment process, including controls over the significant assumptions discussed above. We also tested management’s controls over the completeness and accuracy of the underlying data used in its analysis.
To test the estimated fair value of the Company’s Precision Optics reporting unit, our audit procedures included, among others, assessing fair value methodologies and testing the significant assumptions discussed above and the underlying data used by the Company in its analysis. For example, we compared the significant assumptions used by management to current industry and economic trends, recent historical performance, and other relevant factors. We also assessed the historical accuracy of management’s estimates and performed sensitivity analyses of significant assumptions to evaluate the changes in fair value that would result from changes in the assumptions. In addition, we involved our valuation specialists to assist with our evaluation of the methodology and significant assumptions used by the Company in the determination of the fair value for the Company’s Precision Optics reporting unit.
/s/ Ernst & Young LLP
We have served as the Company’s auditor since at least 1958, but we are unable to determine the specific year.
Cleveland, Ohio
February 16, 2023
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Report of Independent Registered Public Accounting Firm
To the Shareholders and the Board of Directors of Materion Corporation
Opinion on Internal Control over Financial Reporting
We have audited Materion Corporation and subsidiaries’ internal control over financial reporting as of December 31, 2022, based on criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (2013 framework) (the COSO criteria). In our opinion, Materion Corporation and subsidiaries (the Company) maintained, in all material respects, effective internal control over financial reporting as of December 31, 2022, based on the COSO criteria.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States) (PCAOB), the consolidated balance sheets of Materion Corporation and subsidiaries as of December 31, 2022 and 2021, the related consolidated statements of income, comprehensive income, shareholders’ equity and cash flows for each of the three years in the period ended December 31, 2022, and the related notes and financial statement schedule listed in the Index at Item 15(a) and our report dated February 16, 2023 expressed an unqualified opinion thereon.
Basis for Opinion
The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting included in the accompanying Management’s Report on Internal Control over Financial Reporting. Our responsibility is to express an opinion on the Company’s internal control over financial reporting based on our audit. We are a public accounting firm registered with the PCAOB and are required to be independent with respect to the Company in accordance with the U.S. federal securities laws and the applicable rules and regulations of the Securities and Exchange Commission and the PCAOB.
We conducted our audit in accordance with the standards of the PCAOB. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects.
Our audit included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, testing and evaluating the design and operating effectiveness of internal control based on the assessed risk, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
Definition and Limitations of Internal Control Over Financial Reporting
A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
/s/ Ernst & Young LLP
Cleveland, Ohio
February 16, 2023
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Materion Corporation and Subsidiaries
Years Ended December 31, 2022, 2021, & 2020
Consolidated Statements of Income
(Thousands except per share amounts) 2022 2021 2020
Net sales $ 1,757,109 $ 1,510,644 $ 1,176,274
Cost of sales 1,413,229 1,226,882 983,641
Gross margin 343,880 283,762 192,633
Selling, general, and administrative expense 169,338 163,777 133,963
Research and development expense 28,977 26,575 20,283
Goodwill impairment charges (Note M)
— — 9,053
Asset impairment charges (Note M)
— — 1,419
Restructuring expense (income) 1,573 ( 438 ) 11,237
Other — net (Note E)
24,237 16,737 8,463
Operating profit 119,755 77,111 8,215
Other non-operating (income) expense — net (Note O)
( 5,250 ) ( 5,115 ) ( 3,939 )
Interest expense — net (Note F)
21,905 4,901 3,879
Income before income taxes 103,100 77,325 8,275
Income tax expense (benefit) (Note G)
17,110 4,851 ( 7,187 )
Net income $ 85,990 $ 72,474 $ 15,462
Basic earnings per share:
Net income per share of common stock $ 4.19 $ 3.55 $ 0.76
Diluted earnings per share:
Net income per share of common stock $ 4.14 $ 3.50 $ 0.75
Weighted-average number of shares of common stock outstanding:
Basic 20,511 20,422 20,338
Diluted 20,760 20,689 20,603
The accompanying notes are an integral part of the consolidated financial statements.
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Materion Corporation and Subsidiaries
Years Ended December 31, 2022, 2021, and 2020
Consolidated Statements of Comprehensive Income
(Thousands) 2022 2021 2020
Net income $ 85,990 $ 72,474 $ 15,462
Other comprehensive income:
Foreign currency translation adjustment ( 5,869 ) ( 6,904 ) 9,030
Derivative and hedging activity, net of tax expense (benefit) of $ 1,387 , $ 482 , and $( 28 ), respectively
4,655 1,603 ( 80 )
Pension and post-employment benefit adjustment, net of tax expense (benefit) of $ 518 , $ 1,094 and $( 651 ), respectively
( 526 ) 3,771 ( 2,127 )
Other comprehensive income (loss) ( 1,740 ) ( 1,530 ) 6,823
Comprehensive income $ 84,250 $ 70,944 $ 22,285
The accompanying notes are an integral part of the consolidated financial statements.
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Materion Corporation and Subsidiaries
Years Ended December 31, 2022, 2021, and 2020
Consolidated Statements of Cash Flows
(Thousands) 2022 2021 2020
Cash flows from operating activities:
Net income $ 85,990 $ 72,474 $ 15,462
Adjustments to reconcile net income to net cash provided by operating activities:
Depreciation, depletion, and amortization 53,436 44,137 42,384
Amortization of deferred financing costs in interest expense 1,734 967 790
Stock-based compensation expense (non-cash) 8,813 6,517 5,528
Amortization of pension and post-retirement costs ( 146 ) 437 ( 151 )
Loss (gain) on sale of property, plant, and equipment 14 ( 282 ) 466
Deferred income tax (benefit) expense 1,733 ( 12,957 ) ( 9,850 )
Impairment charges — — 10,472
Net pension curtailments and settlements ( 551 ) — 94
Changes in assets and liabilities, net of acquired assets and liabilities:
Decrease (increase) in accounts receivable ( 4,377 ) ( 30,490 ) ( 707 )
Decrease (increase) in inventory ( 63,986 ) ( 43,458 ) ( 1,288 )
Decrease (increase) in prepaid and other current assets ( 1,604 ) ( 3,855 ) 2,475
Increase (decrease) in accounts payable and accrued expenses 12,860 40,219 ( 21,877 )
Increase (decrease) in unearned revenue 207 106 2,935
Increase (decrease) in interest and taxes payable 154 ( 220 ) ( 157 )
Increase (decrease) in unearned income due to customer prepayments 21,942 13,752 54,103
Other — net ( 261 ) 2,894 378
Net cash provided by operating activities 115,958 90,241 101,057
Cash flows from investing activities:
Payments for acquisition, net of cash acquired ( 2,971 ) ( 392,240 ) ( 130,715 )
Payments for purchase of property, plant, and equipment ( 77,608 ) ( 102,910 ) ( 67,274 )
Proceeds from settlement of currency exchange contract — — 3,249
Proceeds from sale of property, plant, and equipment 850 881 33
Net cash used in investing activities ( 79,729 ) ( 494,269 ) ( 194,707 )
Cash flows from financing activities:
Proceeds from (repayments of) borrowings under revolving credit agreement, net ( 9,046 ) 118,297 34,000
Proceeds from issuance of debt 9,276 300,000 —
Repayment of debt ( 19,299 ) ( 2,054 ) ( 20,634 )
Principal payments under finance lease obligations ( 2,736 ) ( 2,819 ) ( 2,213 )
Cash dividends paid ( 10,160 ) ( 9,697 ) ( 9,257 )
Deferred financing costs — ( 7,403 ) —
Repurchase of common stock — — ( 6,766 )
Payments of withholding taxes for stock-based compensation awards ( 3,593 ) ( 3,318 ) ( 2,221 )
Net cash provided by (used in) financing activities ( 35,558 ) 393,006 ( 7,091 )
Effects of exchange rate changes ( 2,032 ) ( 394 ) 1,612
Net change in cash and cash equivalents ( 1,361 ) ( 11,416 ) ( 99,129 )
Cash and cash equivalents at beginning of period 14,462 25,878 125,007
Cash and cash equivalents at end of period $ 13,101 $ 14,462 $ 25,878
The accompanying notes are an integral part of the consolidated financial statements.
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Materion Corporation and Subsidiaries
December 31, 2022 and 2021
Consolidated Balance Sheets
(Thousands) 2022 2021
Assets
Current assets
Cash and cash equivalents (Note A)
$ 13,101 $ 14,462
Accounts receivable (Note A)
215,211 213,819
Inventories, net (Notes A and I)
423,080 361,115
Prepaid and other current assets 39,056 37,856
Total current assets 690,448 627,252
Deferred income taxes (Notes A and G)
3,265 5,431
Property, plant, and equipment (Notes A and J)
1,209,205 1,132,223
Less allowances for depreciation, depletion, and amortization ( 760,440 ) ( 723,248 )
Property, plant, and equipment — net 448,765 408,975
Operating lease, right-of-use asset (Note L)
64,249 63,096
Intangible assets (Notes A and M)
143,219 156,736
Other assets (Note O)
22,535 27,369
Goodwill (Notes A and M)
319,498 318,620
Total Assets $ 1,691,979 $ 1,607,479
Liabilities and Shareholders’ Equity
Current liabilities
Short-term debt (Note N)
$ 21,105 $ 15,359
Accounts payable 107,899 86,243
Salaries and wages 35,543 37,544
Other liabilities and accrued items 54,993 53,388
Income taxes (Notes A and G)
3,928 4,205
Unearned revenue (Note D)
15,496 7,770
Total current liabilities 238,964 204,509
Other long-term liabilities 12,181 14,954
Operating lease liabilities (Note L)
59,055 57,099
Finance lease liabilities (Note L)
13,876 16,327
Retirement and post-employment benefits (Note O)
20,422 33,394
Unearned income (Notes A and K)
107,736 97,962
Long-term income taxes (Notes A and G)
665 1,190
Deferred income taxes (Notes A and G)
28,214 27,216
Long-term debt (Note N)
410,876 434,388
Shareholders’ equity
Serial preferred stock (no par value; 5,000 authorized shares, none issued)
— —
Common stock (no par value; 60,000 authorized shares, issued shares of 27,148 for both 2022 and 2021)
288,100 271,978
Retained earnings 769,418 693,756
Common stock in treasury ( 6,605 shares for 2022 and 6,700 shares for 2021)
( 220,864 ) ( 209,920 )
Accumulated other comprehensive loss (Note P)
( 41,909 ) ( 40,169 )
Other equity 5,245 4,795
Total shareholders’ equity 799,990 720,440
Total Liabilities and Shareholders’ Equity $ 1,691,979 $ 1,607,479
-
The accompanying notes are an integral part of the consolidated financial statements.
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Materion Corporation and Subsidiaries
Years Ended December 31, 2022, 2021, and 2020
Consolidated Statements of Shareholders’ Equity
Common Shares Shareholders' Equity
(Thousands) Common Shares Common Shares Held in Treasury Common
Stock Retained
Earnings Common
Stock In
Treasury Accumulated Other
Comprehensive
Income (Loss) Other
Equity Total
Balance at December 31, 2019 20,404 6,744 $ 249,674 $ 624,954 $ ( 186,845 ) $ ( 45,462 ) $ 3,422 $ 645,743
Net income — — — 15,462 — — — 15,462
Other comprehensive income — — — — — 6,729 — 6,729
Net pension curtailments and settlements — — — — — 94 — 94
Cumulative effect of accounting change — — — — — — — —
Cash dividends declared ($ 0.455 per share)
— — — ( 9,257 ) — — — ( 9,257 )
Stock-based compensation activity 117 ( 117 ) 8,867 ( 101 ) ( 3,147 ) — — 5,619
Payments for withholding taxes for stock-based compensation awards ( 39 ) 39 — — ( 2,221 ) — — ( 2,221 )
Repurchase of shares ( 158 ) 158 — — ( 6,766 ) — — ( 6,766 )
Directors' deferred compensation 4 ( 4 ) 101 — ( 208 ) — 334 227
Balance at December 31, 2020 20,328 6,820 $ 258,642 $ 631,058 $ ( 199,187 ) $ ( 38,639 ) $ 3,756 $ 655,630
Net income — — — 72,474 — — — 72,474
Other comprehensive income — — — — — ( 1,530 ) — ( 1,530 )
Cash dividends declared ($ 0.475 per share)
— — — ( 9,697 ) — — — ( 9,697 )
Stock-based compensation activity 164 ( 164 ) 13,142 ( 79 ) ( 6,546 ) — — 6,517
Payments for withholding taxes for stock-based compensation awards ( 49 ) 49 — — ( 3,318 ) — — ( 3,318 )
Directors’ deferred compensation 5 ( 5 ) 194 — ( 869 ) — 1,039 364
Balance at December 31, 2021 20,448 6,700 $ 271,978 $ 693,756 $ ( 209,920 ) $ ( 40,169 ) $ 4,795 $ 720,440
Net income — — — 85,990 — — — 85,990
Other comprehensive income — — — — — ( 1,740 ) — ( 1,740 )
Cash dividends declared ($ 0.495 per share)
— — — ( 10,160 ) — — — ( 10,160 )
Stock-based compensation activity 135 ( 135 ) 15,977 ( 168 ) ( 6,996 ) — — 8,813
Payments for withholding taxes for stock-based compensation awards ( 43 ) 43 — — ( 3,593 ) — — ( 3,593 )
Directors’ deferred compensation 3 ( 3 ) 145 — ( 355 ) — 450 240
Balance at December 31, 2022 20,543 6,605 $ 288,100 $ 769,418 $ ( 220,864 ) $ ( 41,909 ) $ 5,245 $ 799,990
The accompanying notes are an integral part of the consolidated financial statements.
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Materion Corporation and Subsidiaries
Notes to Consolidated Financial Statements
Note A — Significant Accounting Policies
Organization: Materion Corporation (the Company) is a holding company with subsidiaries that have operations in the United States, Europe, and Asia. These operations manufacture advanced engineered materials used in a variety of end markets, including semiconductor, industrial, aerospace and defense, automotive, energy, consumer electronics, and telecom and data center. The Company has four reportable segments: Performance Materials, Electronic Materials, Precision Optics, and Other. Other includes unallocated corporate costs.
Refer to Note C for additional segment details. The Company distributes its products through a combination of company-owned facilities and independent distributors and agents.
Business Combinations: The Company records assets acquired and liabilities assumed at the date of acquisition at their respective fair values. Intangible assets acquired in a business combination are recognized and reported apart from goodwill. Goodwill represents the excess purchase price over the fair value of the tangible net assets and intangible assets acquired in a business combination. Acquisition-related expenses are recognized separately from the business combination and are expensed as incurred.
See Note B for further discussion of the acquisition of HCS-Electronic Materials which was completed on November 1, 2021.
Use of Estimates: The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results may differ from those estimates.
Consolidation: The Consolidated Financial Statements include the accounts of Materion Corporation and its subsidiaries. All of the Company’s subsidiaries were wholly owned as of December 31, 2022. Intercompany accounts and transactions are eliminated in consolidation.
Cash Equivalents: All highly liquid investments with a maturity of three months or less when purchased are considered to be cash equivalents.
Accounts Receivable: An allowance for doubtful accounts is maintained for the expected losses resulting from the inability of customers to pay amounts due. The Company considers the current market conditions and credit losses related to the Company's trade receivables based on the macroeconomic environment, geographic considerations, and other expected market trends. Additionally, the allowance is based upon identified delinquent accounts, customer payment patterns, and other analyses of historical data and trends. Accounts receivable were net of an allowance for credit losses of $ 0.6 million and $ 0.5 million at December 31, 2022 and December 31, 2021, respectively. The change in the allowance for credit losses includes expense and net write-offs, neither of which were material. The Company extends credit to customers based upon their financial condition, and collateral is not generally required.
Inventories: Inventories are stated at net realizable value. The associated inventory reserve was $ 0.4 million and $ 0.3 million at December 31, 2022 and 2021, respectively. All of the Company's inventories, except for its bertrandite ore mine which values inventory using a weighted average cost method, including raw materials, manufacturing supplies inventory as well as international (outside the U.S.) inventories, have been valued using the first-in, first-out (FIFO) method as of December 31, 2022 and 2021.
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Property, Plant, and Equipment: Property, plant, and equipment is stated on the basis of cost. Depreciation is computed principally by the straight-line method, except certain assets for which depreciation may be computed by the units-of-production method. The depreciable lives that are used in computing the annual provision for depreciation by class of asset are primarily as follows:
Years
Land improvements 10 to 20
Buildings 20 to 40
Leasehold improvements Life of lease
Machinery and equipment 3 to 15
Furniture and fixtures 4 to 10
Automobiles and trucks 3 to 8
Research equipment 3 to 10
Computer hardware 3 to 10
Computer software 3 to 10
An asset acquired under a finance lease will be recorded at the lesser of the present value of the projected lease payments or the fair value of the asset and will be depreciated in accordance with the above schedule. Leasehold improvements will be depreciated over the life of the improvement if it is shorter than the life of the lease. Repair and maintenance costs are expensed as incurred.
Mineral Resources and Mine Development: Property acquisition costs are capitalized as mineral resources on the balance sheet and are depleted using the units-of-production method based upon total estimated recoverable proven reserves of the beryllium-bearing bertrandite ore body. The Company uses beryllium pounds as the unit of accounting measure, and depletion expense is recorded on a pro-rata basis based upon the amount of beryllium pounds extracted as a percentage of total estimated beryllium pounds contained in the ore body.
Mine development costs at our open pit surface mines include drilling, infrastructure, other related costs to delineate an ore body and the removal of overburden to initially expose an ore body. Costs incurred before mineralization is classified as proven and probable reserves are expensed and classified as exploration expense. Capitalization of mine development project costs, that meet the definition of an asset, begins once mineralization is classified as proven and probable reserves.
In 2020, the Company expanded a mine to further develop an ore body. Since the pre-production phase ended when ore was first extracted from this mine, the Company recognized approximately $ 12.9 million of mine development costs in 2020 as a component of cost of sales. This expansion is expected to benefit future periods.
The cost of removing overburden and waste materials to access the ore body at an open-pit mine prior to the production phase is capitalized during the development of an open-pit mine and are capitalized at each pit. These costs are amortized as the ore is extracted using the units-of-production method based upon total estimated recoverable proven reserves for the individual pit. The Company uses beryllium pounds as the unit of accounting measure for recording amortization.
To the extent that the aforementioned costs benefit an entire ore body, the costs are amortized over the estimated useful life of the ore body. Costs incurred to access specific ore blocks or areas that only provide benefit over the life of that area are amortized over the estimated life of that specific ore block area.
Drilling costs incurred during the production phase for operational ore control are allocated to inventory costs and then included as a component of costs applicable to sales. All other drilling and related costs are expensed as incurred.
Goodwill and Other Intangible Assets: Goodwill is reviewed annually for impairment or more frequently if impairment indicators arise. The Company conducts its annual goodwill impairment assessment as of the first day of the fourth quarter, or more frequently under certain circumstances. For the purpose of the goodwill impairment assessment, the Company has the option to perform a qualitative assessment (commonly referred to as "step zero") to determine whether further quantitative analysis of impairment of goodwill is necessary or a quantitative assessment ("step one") where the Company estimates the fair value of each reporting unit using a discounted cash flow method (income approach). Goodwill is assigned to the reporting unit, which is the operating segment level or one level below the operating segment. Intangible assets with finite lives are amortized using the straight-line method or effective interest method, as applicable, over the periods estimated to be benefited, which is generally 20 years or less. Finite-lived intangible assets are also reviewed for impairment if facts and circumstances warrant.
Long-Lived Asset Impairment: Management performs impairment tests of long-lived assets, including property and equipment, whenever an event occurs or circumstances change that indicate that the carrying value may not be recoverable or the useful life
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of the asset has changed. Upon indications of impairment, assets and liabilities are grouped at the lowest level for which identifiable cash flows are largely independent of the cash flows of other assets and liabilities. The asset group would be considered impaired when the estimated future undiscounted cash flows generated by the asset group are less than its carrying value. If such undiscounted cash flows indicate that the carrying value of the asset group is not recoverable, impairment losses are measured by comparing the estimated fair value of the asset group to its carrying amount.
Derivatives: The Company recognizes all derivatives on the balance sheet at fair value. If the derivative is designated and effective as a cash flow hedge, changes in the fair value of the derivative are recognized in other comprehensive income, a component of shareholders’ equity, until the hedged item is recognized in earnings. If the derivative is designated as a fair value hedge, changes in fair value are offset against the change in the fair value of the hedged asset, liability, or commitment through earnings. The ineffective portion of a derivative’s change in fair value, if any, is recognized in earnings immediately. If a derivative is not a hedge, changes in its fair value are adjusted through the income statement.
Asset Retirement Obligation: The Company records a liability to recognize the legal obligation to remove an asset at the time the asset is acquired or when the legal liability arises. The liability is recorded for the present value of the ultimate obligation by discounting the estimated future cash flows using a credit-adjusted risk-free interest rate. The liability is accreted over time, with the accretion charged to expense. An asset equal to the fair value of the liability is recorded concurrent with the liability and depreciated over the life of the underlying asset.
Unearned Income: Expenditures for capital equipment to be reimbursed under government contracts are recorded in property, plant, and equipment, while the reimbursements for those expenditures are recorded in unearned income, a liability on the balance sheet. When the assets subject to reimbursement are placed in service, the total cost is depreciated over the useful lives, and the unearned income liability is reduced and credited to cost of sales on the Consolidated Statements of Income ratably with the annual depreciation expense.
Also included in Unearned Income as of December 31, 2022 and 2021, are $ 85.9 million and $ 72.6 million, respectively, of customer prepayments. See Note K for additional discussion.
Advertising Costs: The Company expenses all advertising costs as incurred. Advertising costs were $ 0.3 million in 2022, 2021, and 2020.
Stock-based Compensation: The Company recognizes stock-based compensation expense based on the grant date fair value of the award over the period during which an employee is required to provide service in exchange for the award. Stock-based awards include performance-based restricted stock units (PRSUs), restricted stock units (RSUs), and stock appreciation rights (SARs). The fair value of PRSUs and RSUs is primarily based on the closing market price of a share of the Company's common stock on the date of grant, modified as appropriate to take into account the features of such grants. SARs are granted with an exercise price equal to the closing price of the Company's common shares on the date of grant. The fair value of SARs is determined using a Black-Scholes option-pricing model, which incorporates assumptions regarding the expected volatility, the expected option life, the risk-free interest rate, and the expected dividend yield. The portion of the PRSU awards that are valued based on the Company's total shareholder return as compared to peers is valued using Monte Carlo simulations, which incorporates assumptions regarding the expected volatility, the expected correlation, and the risk-free interest rate. See Note Q for additional information about stock-based compensation.
Capitalized Interest: Interest expense associated with active capital asset construction and mine development projects is capitalized and amortized over the future useful lives of the related assets.
Income Taxes: The Company uses the liability method in measuring the provision for income taxes and recognizing deferred tax assets and liabilities on the balance sheet. The Company will record a valuation allowance to reduce the deferred tax assets to the amount that is more likely than not to be realized, as warranted by current facts and circumstances. The Company applies a more-likely-than-not recognition threshold for all tax uncertainties and will record a liability for those tax benefits that have a less than 50% likelihood of being sustained upon examination by the taxing authorities.
Net Income Per Share: Basic earnings per share (EPS) is computed by dividing income available to common stockholders by the weighted-average number of common shares outstanding for the period. Diluted EPS reflects the assumed conversion of all dilutive common stock equivalents as appropriate using the treasury stock method.
New Pronouncements Adopted:
In October 2021, the FASB issued ASU 2021-08, Business Combinations (Topic 805): Accounting for Contract Assets and Contract Liabilities from Contracts with Customers . This guidance requires companies to apply ASC 606 on the acquisition date to recognize and measure contract assets and contract liabilities from contracts with customers acquired in a business combination. This is an exception to the recognition and measurement principle in ASC 805 which generally requires an acquirer to recognize and measure the assets it acquires and the liabilities it assumes at fair value on the acquisition date. For
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public entities, the guidance is effective for fiscal years beginning after December 15, 2022, and early adoption is permitted. The Company has early adopted this guidance and has applied it to the accounting for contract assets and contract liabilities acquired as part of the HCS-Electronic Materials (as defined in Note B) acquisition.
In March 2020, the FASB issued ASU 2020-04, Reference Rate Reform (Topic 848): Facilitation of the Effects of Reference Rate Reform on Financial Reporting . This guidance is intended to provide temporary optional expedients and exceptions to the U.S. GAAP guidance on contract modifications and hedge accounting to ease the financial reporting burden related to the expected market transition from the London Interbank Offered Rate (LIBOR) and other interbank offered rates to alternative reference rates. The guidance is available immediately and the Company has applied this guidance in accounting for the interest rate swap as discussed in Note R. Any additional reference rate reform impacts will be accounted for in accordance with ASU 2020-04.
No other recently issued or effective ASUs had, or are expected to have, a material effect on the Company's results of operations, financial condition, or liquidity.
Reclassifications
Certain items previously reported in specific financial statement captions have been reclassified to conform to the current presentation. T hese reclassifications had no impact on the Company’s financial position, results of operations, or cash flows.
Note B — Acquisition
On November 1, 2021, the Company acquired the industry-leading electronic materials business of H.C. Starck Group GmbH (HCS-Electronic Materials) for a cash purchase price of approximately $ 398.9 million, on a cash-free, debt-free basis, subject to a customary purchase price adjustment mechanism. In 2022, acquisition-related inventory step-up expense was $ 7.5 million and classified in Cost of Sales and transaction and integration costs were $ 4.2 million and classified in Selling, General and Administrative expenses in the accompanying consolidated statements of income. The Company financed the purchase price for the HCS-Electronic Materials acquisition with a new $ 300 million five-year term loan pursuant to a delayed draw term loan facility entered during October 2021 and $ 103 million of borrowings under its amended revolving credit facility, which was also extended to expire five years in October 2026. This acquired business operates within the Performance Materials and Electronic Materials segments, and the results of operations are included as of the date of acquisition. The combination of Materion and HCS-Electronic Materials enhances the Company's position as the leading supplier to the high growth semiconductor industry.
During the period subsequent to the HCS-Electronic Materials acquisition, we made certain measurement period adjustments to the acquired assets and liabilities assumed due to clarification of information utilized to determine fair value during the measurement period. Additionally, we paid a working capital true-up of approximately $ 3.0 million during the second quarter of 2022, which increased the total purchase price. As of November 1 2022, the purchase price allocation was final. The following table sets forth cumulative measurement period changes since the acquisition date, as well as the initial allocation of the estimated fair value of the identifiable tangible and intangible assets acquired and liabilities assumed of HCS-Electronic Materials, with the excess recorded to goodwill:
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(Thousands) Initial Allocation of Consideration Measurement Period Adjustments Final Allocation
Assets:
Cash and cash equivalents $ 3,685 $ — $ 3,685
Accounts receivable 28,352 35 28,387
Inventories 70,681 — 70,681
Prepaid and other current assets 660 ( 450 ) 210
Property, plant, and equipment 44,681 355 45,036
Operating lease, right-of-use assets 6,120 — 6,120
Intangible assets 107,800 — 107,800
Other long-term assets 4,528 — 4,528
Goodwill 178,181 3,144 181,325
Total assets acquired $ 444,688 $ 3,084 $ 447,772
Liabilities:
Accounts payable $ 12,139 $ ( 240 ) $ 11,899
Salaries and wages 2,516 $ 625 3,141
Other liabilities and accrued items 28 $ — 28
Income taxes 2,183 $ ( 457 ) 1,726
Other long-term liabilities 5,543 $ 215 5,758
Operating lease liabilities 6,042 $ — 6,042
Deferred income taxes 20,300 $ ( 30 ) 20,270
Total liabilities assumed $ 48,751 $ 113 $ 48,864
Net assets acquired $ 395,937 $ 2,971 $ 398,908
Assets acquired and liabilities assumed are recognized at their respective fair values as of the acquisition date. The Company engaged specialists to assist in the valuation of inventories, property, plant, and equipment, and intangible assets.
In determining the fair value of the amounts above, inventory is fair valued based on the comparative sales method for work in process and finished goods at the selling price less cost to dispose and remaining manufacturing effort. The remaining working capital accounts' carrying values approximate fair value. For property, plant and equipment and intangible asset values, the Company utilized various forms of the income, cost and market approaches depending on the asset being valued. The Company used a relief from royalty method under the income approach to value its trade names and developed technology and the multi-period excess earnings method under the income approach to value customer relationships. The significant assumptions used to estimate the fair value of these intangible assets included the discount rate and certain assumptions that form the basis of future cash flows (including revenue growth rates, royalty rates for trade names and developed technology, and attrition rates for customer relationships). Inputs were generally determined by taking into account independent appraisals and historical data, supplemented by current and anticipated market conditions and are considered Level 3 assets as the assumptions are unobservable inputs developed by the Company.
As part of the acquisition, the Company recorded approximately $ 181.3 million of goodwill allocated between its Electronic Materials and Performance Materials segments based on the relative fair values. Goodwill was calculated as the excess of the purchase price over the estimated fair values of the tangible net assets and intangible assets acquired and primarily attributable to the synergies expected to arise after the acquisition dates. The goodwill is not expected to be deductible for U.S. tax purposes.
The following table reports the intangible assets by asset category as of the closing date:
(Thousands) Value at Acquisition Useful Life
Customer relationships $ 50,200 13 years
Technology 35,300 13 years
Trade name 22,300 15 years
Total $ 107,800
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Had the HCS-Electronic Materials acquisition occurred as of the beginning of fiscal 2020, the Company's sales and income (loss) before taxes would have been as follows:
(Unaudited)
Year Ended December 31,
2021 2020
Net Sales $ 1,659,620 $ 1,308,300
Profit income (loss) before taxes $ 91,551 $ ( 17,761 )
The unaudited pro forma financial information has been calculated after applying our accounting policies and adjusting the historical results with pro forma adjustments that assume the acquisition occurred on January 1, 2020. These unaudited pro forma results do not represent financial results realized, nor are they intended to be a projection of future results. The transaction accounting adjustments and other adjustments are based on available information and assumptions that the Company’s management believes are reasonable. Such adjustments are estimates and actual experience may differ from expectations. The amortization of inventory step-up from the preliminary purchase price allocation of approximately $ 15 million of expense is reflected in the 2020 unaudited pro forma income (loss) before taxes above. Additionally, the 2020 pro forma income (loss) before taxes includes approximately $ 10 million of additional interest expense related to committed financing to fund the acquisition, annual acquisition-related intangible asset amortization expense of $ 8.2 million, and transaction expenses of $ 5.5 million as if it occurred on January 1, 2020.
Note C — Segment Reporting and Geographic Information
The Company changed two segment names during the first quarter of 2022: Performance Alloys and Composites became Performance Materials, and Advanced Materials became Electronic Materials. The Company believes these names better represent the markets served and the advanced next-generation product solutions provided to our customers. Other than the name changes, there were no changes in the composition or structure of the Company's reportable segments in 2022.
The Company has the following operating segments: Performance Materials, Electronic Materials, Precision Optics, and Other. The Company’s operating segments represent components of the Company for which separate financial information is available that is utilized on a regular basis by the Chief Executive Officer, the Company's Chief Operating Decision Maker, in determining how to allocate the Company’s resources and evaluate performance. The segments are determined based on several factors, including the availability of discrete financial information and the Company’s organizational and management structure.
Performance Materials provides advanced engineered solutions comprised of beryllium and non-beryllium containing alloy systems and custom engineered parts in strip, bulk, rod, plate, bar, tube, and other customized shapes.
Electronic Materials produces advanced chemicals, microelectronics packaging, precious metal, non-precious metal, and specialty metal products, including vapor deposition targets, frame lid assemblies, clad and precious metal preforms, high temperature braze materials, and ultra-fine wire.
Precision Optics produces thin film coatings, optical filter materials, sputter-coated, and precision-converted thin film materials.
The Other reportable segment includes unallocated corporate costs and assets.
Beginning with the first quarter of 2022, the Company began using earnings before interest, taxes, depreciation, depletion and amortization (EBITDA) as the main operating income metric used by management to measure the financial performance of the Company and each segment. The Company made this change because recent acquisitions have resulted in increased purchase accounting amortization expense, which in turn has affected the comparability of results across periods and when compared to other companies. Management believes EBITDA is useful to investors as it better represents the Company's performance, excluding the effect of the recent acquisition of significant intangible assets that are now being amortized. EBITDA is not a measurement of financial performance under U.S. GAAP. Although the Company uses EBITDA to assess the performance of its business and for various other purposes, the use of this non-GAAP financial measure as an analytical tool has limitations, and it should not be considered in isolation or as a substitute for analysis of the Company’s results of operations as reported in accordance with U.S. GAAP.
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The below table presents financial information for each segment and a reconciliation of EBITDA to Net Income (the most directly comparable GAAP financial measure) for 2022 and 2021:
(Thousands) 2022 2021
Net sales:
Performance Materials (1)
$ 671,525 $ 511,874
Electronic Materials (1)
$ 971,902 866,816
Precision Optics 113,682 131,954
Other — —
Net sales 1,757,109 1,510,644
Segment EBITDA:
Performance Materials $ 125,227 89,028
Electronic Materials 67,806 $ 44,852
Precision Optics 13,753 25,854
Other ( 28,345 ) ( 33,371 )
Total Segment EBITDA 178,441 126,363
Income tax expense 17,110 4,851
Interest expense - net 21,905 4,901
Depreciation, depletion and amortization 53,436 44,137
Net income $ 85,990 $ 72,474
(1) Excludes inter-segment sales of $ 0.7 million for Performance Materials and $ 14.0 million for Electronic Materials for 2022 and $ 0.2 million for Performance Materials and $ 13.9 million for Electronic Materials for 2021. Inter-segment sales are eliminated in consolidation.
Other geographic information includes the following:
(Thousands) 2022 2021 2020
Net sales
United States $ 867,053 $ 794,862 $ 641,727
Asia 519,395 426,303 329,968
Europe 355,691 270,213 189,281
All other 14,970 19,266 15,298
Total $ 1,757,109 $ 1,510,644 $ 1,176,274
Property, plant, and equipment, net by country deployed
United States $ 372,779 $ 327,969 $ 223,340
All other 75,986 81,006 86,346
Total $ 448,765 $ 408,975 $ 309,686
International sales include sales from international operations and direct exports from our U.S. operations. No individual country, other than the United States, or customer accounted for 10% or more of the Company’s net sales for the years presented.
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The following table disaggregates revenue for each segment by end market for 2022 and 2021:
(Thousands) Performance Materials Electronic Materials Precision Optics Other Total
2022
End Market
Semiconductor $ 8,666 $ 784,517 $ 5,107 $ — $ 798,290
Industrial 168,012 47,407 31,948 — 247,367
Aerospace and Defense 110,884 5,882 16,988 — 133,754
Consumer Electronics 49,859 1,144 22,666 — 73,669
Automotive 93,581 7,590 9,922 — 111,093
Energy 50,021 98,844 — — 148,865
Telecom and Data Center 65,230 149 — — 65,379
Other 125,272 26,369 27,051 — 178,692
Total $ 671,525 $ 971,902 $ 113,682 $ — $ 1,757,109
2021
End Market
Semiconductor $ 8,481 $ 683,085 $ 2,572 $ — $ 694,138
Industrial 123,337 45,025 32,779 — 201,141
Aerospace and Defense 86,046 5,509 23,622 — 115,177
Consumer Electronics 41,694 1,184 32,485 — 75,363
Automotive 105,466 7,321 8,356 — 121,143
Energy 23,913 99,330 — — 123,243
Telecom and Data Center 53,510 173 — — 53,683
Other 69,427 25,189 32,140 — 126,756
Total $ 511,874 $ 866,816 $ 131,954 $ — $ 1,510,644
Note D — Revenue Recognition
Net sales consist primarily of revenue from the sale of precious and non-precious specialty metals, beryllium and copper-based alloys, beryllium composites, and other products into numerous end markets. The Company requires an agreement with a customer that creates enforceable rights and performance obligations. The Company generally recognizes revenue, in an amount that reflects the consideration to which it expects to be entitled, upon satisfaction of a performance obligation by transferring control over a product to the customer. Control over the product is generally transferred to the customer when the Company has a present right to payment, the customer has legal title, the customer has physical possession, the customer has the significant risks and rewards of ownership, and/or the customer has accepted the product.
Shipping and Handling Costs : The Company accounts for shipping and handling activities related to contracts with customers as costs to fulfill its promise to transfer the associated products. Accordingly, customer payments for shipping and handling costs are recorded as a component of net sales, and related costs are recorded as a component of cost of sales.
Taxes Collected from Customers and Remitted to Governmental Authorities : Revenue is recorded net of taxes collected from customers that are remitted to governmental authorities, with the collected taxes recorded as current liabilities until remitted to the relevant government authority.
Product Warranty : Substantially all of the Company’s customer contracts contain a warranty that provides assurance that the purchased product will function as expected and in accordance with certain specifications. The warranty is intended to safeguard the customer against existing defects and does not provide any incremental service to the customer.
Transaction Price Allocated to Future Performance Obligations: ASC 606 requires that the Company disclose the aggregate amount of transaction price that is allocated to performance obligations that have not yet been satisfied at December 31, 2022. Remaining performance obligations include non-cancelable purchase orders and customer contracts. The guidance provides certain practical expedients that limit this requirement. As such, the Company does not disclose the value of unsatisfied performance obligations for contracts with an original expected length of one year or less. After considering the practical expedient, at December 31, 2022, the aggregate amount of the transaction price allocated to remaining performance obligations was approximate l y $ 63.9 million.
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Contract Costs : The Company recognizes the incremental costs of obtaining contracts as an expense when incurred if the amortization period of the assets that the Company otherwise would have recognized is one year or less. These costs primarily relate to sales commissions, which are included in selling, general, and administrative expenses.
Contract Balances : The timing of revenue recognition, billings, and cash collections resulted in the following contract assets and contract liabilities:
(Thousands) December 31, 2022 December 31, 2021 $ change % change
Accounts receivable, trade
$ 215,726 $ 213,584 $ 2,142 1 %
Unbilled receivables
10,765 7,961 2,804 35 %
Unearned revenue
15,496 7,770 7,726 99 %
Accounts receivable, trade represents payments due from customers relating to the transfer of the Company’s products and services. The Company believes that its receivables are collectible and appropriate allowances for doubtful accounts have been recorded. Impairment losses (bad debt) incurred relating to our receivables were immaterial during 2022.
Unbilled receivables represent expenditures on contracts, plus applicable profit margin, not yet billed. Unbilled receivables are normally billed and collected within one year. Billings made on contracts are recorded as a reduction of unbilled receivables.
Unearned revenue is recorded for consideration received from customers in advance of satisfaction of the related performance obligations. The Company recognized approximately $ 7.1 million of the December 31, 2021 unearned amounts as revenue during 2022. The Company recognized approximately $ 6.8 million of the December 31, 2020 unearned amounts as revenue during 2021.
As a practical expedient, the Company does not adjust the promised amount of consideration for the effects of a significant financing component because the period between the transfer of a product or service to a customer and when the customer pays for that product or service will be one year or less. The Company does not include extended payment terms in its contracts with customers.
Note E — Other-net
Other-net is summarized for 2022, 2021, and 2020 as follows:
(Income) Expense
(Thousands) 2022 2021 2020
Metal consignment fees $ 12,212 $ 9,305 $ 8,587
Amortization of intangible assets 12,400 5,973 2,377
Foreign currency loss (gain) ( 679 ) 1,573 ( 2,569 )
Net (gain) loss on disposal of fixed assets 14 ( 282 ) 466
Other items 290 168 ( 398 )
Total other-net $ 24,237 $ 16,737 $ 8,463
Note F — Interest Expense-net
The following chart summarizes the interest incurred, capitalized, and paid in 2022, 2021, and 2020:
(Thousands) 2022 2021 2020
Interest incurred, net $ 23,014 $ 5,277 $ 3,889
Less: Capitalized interest 1,109 376 10
Total net expense $ 21,905 $ 4,901 $ 3,879
Interest paid $ 21,190 $ 3,652 $ 3,442
The increase in interest expense in 2022 versus 2021 was driven by increased borrowings under our revolving credit facility and new term loan during 2021 primarily to finance the acquisition of HCS-Electronic Materials. Amortization of deferred financing costs within interest expense was $ 1.7 million in 2022, $ 1.0 million in 2021, and $ 0.8 million in 2020.
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Note G — Income Taxes
On August 9, 2022, President Biden signed the CHIPS and Science Act (CHIPS Act) into law. The CHIPS Act provides incentives, beginning in 2023, for manufacturing semiconductors and certain tooling equipment used in the semiconductor manufacturing process. On August 16, 2022, President Biden also signed the Inflation Reduction Act of 2022 (IRA) into law. The IRA, among other provisions, includes a new corporate alternative minimum tax on certain large corporations, an excise tax on stock buybacks, and tax credits for certain critical minerals. The Company does not expect to be an applicable corporation subject to the alternative minimum tax based on our reported GAAP earnings the past three years. The CHIPS Act and the IRA did not have an impact to our consolidated financial statements for the year ended December 31, 2022. We continue to examine the impacts the CHIPS Act and the IRA may have on the Company in 2023 and subsequent years.
Income (loss) before income taxes and income tax expense (benefit) are comprised of the following:
(Thousands) 2022 2021 2020
Income (loss) before income taxes:
Domestic $ 90,403 $ 54,684 $ ( 1,153 )
Foreign 12,697 22,641 9,428
Total income (loss) before income taxes $ 103,100 $ 77,325 $ 8,275
Income tax expense:
Current income tax expense (benefit):
Domestic $ 12,571 $ 14,603 $ 812
Foreign 2,806 3,205 1,851
Total current $ 15,377 $ 17,808 $ 2,663
Deferred income tax (benefit) expense:
Domestic $ 588 $ ( 7,953 ) $ ( 5,641 )
Foreign 1,145 ( 5,004 ) ( 4,209 )
Total deferred $ 1,733 $ ( 12,957 ) $ ( 9,850 )
Total income tax expense (benefit) $ 17,110 $ 4,851 $ ( 7,187 )
A reconciliation of the U.S. federal statutory income tax rate to the Company's effective income tax rate is as follows:
2022 2021 2020
U.S. federal statutory rate 21.0 % 21.0 % 21.0 %
State and local income taxes, net of federal tax effect 1.7 ( 0.3 ) ( 10.0 )
Effect of excess of percentage depletion over cost depletion ( 3.1 ) ( 3.4 ) ( 43.0 )
Foreign derived intangible income deduction ( 1.7 ) ( 2.3 ) ( 1.8 )
Non-deductible goodwill impairment — — 7.1
Research and development tax credit ( 2.0 ) ( 1.2 ) ( 16.4 )
Impact of foreign operations 0.6 0.3 ( 5.3 )
Non-deductible transaction costs — 1.6 6.9
Interest from tax authorities — — ( 3.8 )
Adjustment to unrecognized tax benefits ( 0.5 ) ( 1.9 ) 1.8
Equity compensation ( 0.9 ) ( 0.5 ) ( 5.3 )
Non-deductible officers' compensation 1.2 1.4 6.8
Valuation allowance 0.6 ( 8.5 ) ( 45.5 )
Other items ( 0.3 ) 0.1 0.6
Effective tax rate 16.6 % 6.3 % ( 86.9 ) %
Deferred tax assets and (liabilities) are determined based on temporary differences between the financial reporting and tax basis of assets and liabilities. Deferred tax assets and (liabilities) recorded in the Consolidated Balance Sheets consist of the following:
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December 31,
(Thousands) 2022 2021
Asset (liability)
Post-employment benefits other than pensions $ 1,230 $ 1,714
Other reserves 1,831 1,901
Deferred compensation 3,850 3,263
Environmental reserves 1,321 1,358
Inventory 6,118 —
Research expenditures 7,069 —
Revenue recognition 7,878 5,027
Lease liabilities 12,651 11,639
Interest expense carryforward 12,470 14,163
Pensions — 1,393
Accrued compensation expense 5,477 6,410
Net operating loss and credit carryforwards 9,915 11,423
Subtotal 69,810 58,291
Valuation allowance ( 4,935 ) ( 4,957 )
Total deferred tax assets 64,875 53,334
Depreciation ( 42,481 ) ( 24,484 )
Lease assets ( 12,078 ) ( 11,184 )
Inventory — ( 2,329 )
Amortization ( 32,925 ) ( 35,542 )
Mine development — ( 917 )
Pensions ( 400 ) —
Unrealized gains
( 1,940 ) ( 663 )
Total deferred tax liabilities ( 89,824 ) ( 75,119 )
Net deferred tax liabilities $ ( 24,949 ) $ ( 21,785 )
The Company had deferred income tax assets offset with a valuation allowance for certain foreign and state net operating losses, a domestic capital loss carryforward, state investment and research and development tax credit carryforwards, and deferred tax assets that are not likely to be realized for certain of the Company's controlled foreign corporations. The Company intends to maintain a valuation allowance on these deferred tax assets until a realization event occurs to support reversal of all or a portion of the allowance.
At December 31, 2022, for income tax purposes, the Company had foreign net operating loss carryforwards of $ 21.2 million that do not expire, and $ 3.2 million that expire in calendar years 2023 through 2027. The Company had state net operating loss carryforwards of $ 16.3 million that expire in calendar years 2023 through 2040 and state tax credits of $ 4.1 million that expire in calendar years 2023 through 2037. The Company also had a capital loss carryforward of $ 7.4 million that expires in 2026. A valuation allowance of $ 4.9 million has been provided against certain foreign and state net operating loss carryforwards, a U.S. capital loss carryforward, and state tax credits due to uncertainty of their realization.
The Company files income tax returns in the U.S. federal jurisdiction, and in various state, local, and foreign jurisdictions. With limited exceptions, the Company is no longer subject to U.S. federal examinations for years before 2019, state and local examinations for years before 2018, and foreign examinations for tax years before 2017.
We operate under a tax holiday in Malaysia, which was extended and is effective through July 31, 2027. The tax holiday is conditional upon our meeting certain employment, sales, and investment thresholds. The impact of this holiday decreased foreign taxes by $ 3.0 million in 2022.
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A reconciliation of the Company’s unrecognized tax benefits for the year-to-date periods ended December 31, 2022 and 2021 is as follows:
(Thousands) 2022 2021
Balance at January 1 $ 1,142 $ 2,360
Additions to tax provisions related to the current year — 431
Additions to tax positions related to prior years — —
Reduction to tax positions related to prior years ( 8 ) ( 45 )
Lapses on statutes of limitations ( 482 ) ( 1,604 )
Balance at December 31 $ 652 $ 1,142
Included in the balance of unrecognized tax benefits, including interest and penalties, as of December 31, 2022 and December 31, 2021 are $ 0.7 million and $ 1.2 million, respectively, of tax benefits that would affect the Company’s effective tax rate if recognized. It is reasonably possible that the amount of unrecognized tax benefits will change in the next twelve months; however, we do not expect the change to have a material impact on the Consolidated Statements of Income or the Consolidated Balance Sheets.
The Company recognizes interest and penalties related to unrecognized tax benefits on the income tax expense line in the accompanying Consolidated Statements of Income. Accrued interest and penalties are included on the related tax liability line in the Consolidated Balance Sheets. The amount of interest and penalties, net of the related tax benefit, recognized in earnings was immaterial during 2022, 2021, and 2020. As of December 31, 2022 and 2021, accrued interest and penalties, net of the related tax benefit, were immaterial.
Income taxes paid during 2022, 2021, and 2020, were approximately $ 14.5 million, $ 21.8 million, and $ 3.9 million, respectively.
No additional income taxes have been provided for any remaining undistributed foreign earnings not subject to the transition tax, or any additional outside basis difference inherent in these entities, as these amounts continue to be indefinitely reinvested in foreign operations as of December 31, 2022. The amount of such unrepatriated earnings totaled $ 105.4 million as of December 31, 2022. It is not practicable to estimate the additional income taxes and applicable withholding taxes that would be payable on the remittance of such undistributed earnings.
Note H — Earnings Per Share
The following table sets forth the computation of basic and diluted EPS:
(Thousands except per share amounts) 2022 2021 2020
Numerator for basic and diluted EPS:
Net income $ 85,990 $ 72,474 $ 15,462
Denominator:
Denominator for basic EPS:
Weighted-average shares outstanding 20,511 20,422 20,338
Effect of dilutive securities:
Stock appreciation rights 81 78 39
Restricted stock units 102 124 102
Performance-based restricted stock units 66 65 124
Diluted potential common shares 249 267 265
Denominator for diluted EPS:
Adjusted weighted-average shares outstanding 20,760 20,689 20,603
Basic EPS $ 4.19 $ 3.55 $ 0.76
Diluted EPS $ 4.14 $ 3.50 $ 0.75
Equity awards covering shares of common stock totaling 56,636 in 2022, 55,598 in 2021, and 166,255 in 2020 were excluded from the diluted EPS calculation as their effect would have been anti-dilutive.
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Note I — Inventories, net
Inventories in the Consolidated Balance Sheets are summarized as follows:
December 31,
(Thousands) 2022 2021
Raw materials and supplies $ 113,694 $ 93,518
Work in process 249,105 221,638
Finished goods 60,281 45,959
Inventories, net 423,080 361,115
Inventory balances are presented net of an excess and obsolete reserve totaling $ 19.8 million and $ 23.9 million at December 31, 2022 and December 31, 2021, respectively.
The Company takes and records the results of a physical inventory count of its precious metals on a quarterly basis. The Company's precious metal operations include a refinery that processes precious metal-containing scrap and other materials from its customers, as well as its own internally generated scrap. The Company also outsources portions of its refining requirements to other vendors, particularly those materials with longer processing times. The precious metal content within these various refine streams may be in solutions, sludges, and other non-homogeneous forms and can vary over time based upon the input materials, yield rates, and other process parameters. The determination of the weight of the precious metal content within the refine streams as part of a physical inventory count requires the use of estimates and calculations based upon assays, assumed recovery percentages developed from actual historical data and other analyses, the total estimated volumes of solutions and other materials within the refinery, data from the Company's refine vendors, and other factors. The resulting calculated weight of the precious metals in the Company's refine operations may differ, in either direction, from what its records indicate that the Company should have on hand, which would then result in an adjustment to its pre-tax income in the period when the physical inventory was taken, and the related estimates were made.
The Company maintains the majority of the precious metals and copper used in production on a consignment basis in order to reduce our exposure to metal price movements and to reduce our working capital investment. The notional value of off-balance sheet precious metals and copper was $ 373.1 million as of December 31, 2022 versus $ 480.2 million as of December 31, 2021.
Note J — Property, Plant, and Equipment
Property, plant, and equipment on the Consolidated Balance Sheets is summarized as follows:
December 31,
(Thousands) 2022 2021
Land $ 26,579 $ 26,627
Buildings 200,223 173,907
Machinery and equipment 770,628 687,502
Software 44,886 45,445
Construction in progress 100,188 130,838
Allowances for depreciation ( 720,455 ) ( 690,166 )
Subtotal 422,049 374,153
Finance leases 31,662 32,865
Allowances for depreciation ( 7,395 ) ( 6,193 )
Subtotal 24,267 26,672
Mineral resources 4,980 4,980
Mine development 30,059 30,059
Allowances for amortization and depletion ( 32,590 ) ( 26,889 )
Subtotal 2,449 8,150
Property, plant, and equipment — net $ 448,765 $ 408,975
The Company received $ 63.5 million from the U.S. Department of Defense (DoD), in previous periods, for reimbursement of the DoD's share of the cost of equipment. This amount was recorded in property, plant, and equipment and the reimbursements
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are reflected in Unearned income on the Consolidated Balance Sheets. The equipment was placed in service during 2012, and its full cost is being depreciated in accordance with Company policy. The unearned income liability is being reduced ratably with the depreciation expense recorded over the life of the equipment. Unearned income was reduced by $ 4.4 million in 2022 and $ 4.3 million in both 2021 and 2020 and credited to cost of sales in the Consolidated Statements of Income, offsetting the impact of the depreciation expense on the associated equipment on the Company's cost of sales and gross margin. The unamortized unearned income balance was $ 15.3 million and $ 19.7 million at December 31, 2022 and December 31, 2021, respectively.
We recorded depreciation and depletion expense of $ 35.2 million in 2022, $ 31.4 million in 2021, and $ 30.9 million in 2020. Depreciation, depletion, and amortization as shown on the Consolidated Statement of Cash Flows is net of the reduction in the unearned income liability in 2022, 2021, and 2020. The net c arrying value of capitalize d software was $ 4.6 million and $ 5.4 million at December 31, 2022 and December 31, 2021, respectively. Depreciation expense related to software was $ 1.8 million in 2022, 2021, and 2020, respectively.
As of December 31, 2022 and December 31, 2021 capital expenditures in accounts payable was $ 12.1 million and $ 2.1 million, respectively.
Note K — Customer Prepayments
In 2020, the Company entered into an investment agreement and a master supply agreement with a customer to procure equipment to manufacture product for the customer. The customer provided prepayments to the Company to fund the necessary infrastructure improvements and procure the equipment necessary to supply the customer with the desired product. The Company owns, operates and maintains the equipment that is being used to manufacture product for the customer.
Revenue will be recognized as the Company fulfills purchase orders and ships the commercial product to the customer, as product delivery is considered the satisfaction of the performance obligation.
Additionally, during the second quarter of 2022, the Company entered into an amendment to the investment agreement with the same customer to procure additional equipment to manufacture product for the customer. As of December 31, 2022, the Company has received approximately $ 21.9 million in prepayments under the terms of this amended agreement.
As of December 31, 2022 and 2021, $ 85.9 million and $ 72.6 million, respectively, of prepayments are classified as Unearned income on the Consolidated Balance Sheet. The prepayments will remain in Unearned income until commercial purchase orders are received for product serviced out of the equipment, at which time a portion of the purchase order value related to prepayments will be reclassified to Unearned revenue. As of December 31, 2022 $ 4.5 million of the prepayments are classified as Unearned revenue. No amounts of the prepayments were classified as short-term unearned revenue as of December 31, 2021
Note L — Leasing Arrangements
The Company leases warehouse and manufacturing real estate, and manufacturing and computer equipment under operating leases with lease terms ranging up to 25 years. Several operating lease agreements contain options to extend the lease term and/or options for early termination. The lease term consists of the non-cancelable period of the lease, periods covered by options to extend the lease if the Company is reasonably certain to exercise the option, and periods covered by an option to terminate the lease if the Company is reasonably certain not to exercise the option. As of December 31, 2022 , we had no material leases that had yet to commence.
The discount rate implicit within the leases is generally not determinable, and, therefore, the Company determines the discount rate based on its incremental borrowing rate. The incremental borrowing rate for leases is determined based on the lease term over which lease payments are made, adjusted for the impact of collateral.
The components of operating and finance lease cost for 2022 and 2021 were as follows:
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(Thousands) 2022 2021
Components of lease expense
Operating lease cost $ 13,381 $ 11,825
Finance lease cost
Amortization of right-of-use assets 1,202 1,989
Interest on lease liabilities 819 1,009
Total lease cost $ 15,402 $ 14,823
The Company straight-lines its expense of fixed payments for operating leases over the lease term and expenses the variable lease payments in the period incurred. These variable lease payments are not included in the calculation of right-of-use assets or lease liabilities.
Supplemental balance sheet information related to the Company's operating and finance leases as of December 31, 2022 and 2021 is as follows:
(Thousands, except lease term and discount rate) 2022 2021
Supplemental balance sheet information
Operating Leases
Operating lease right-of-use assets
$ 64,249 $ 63,096
Other liabilities and accrued items 8,401 7,906
Operating lease liabilities 59,055 57,099
Finance Leases
Property, plant, and equipment
$ 31,662 $ 32,865
Allowances for depreciation, depletion, and amortization
( 7,395 ) ( 6,193 )
Finance lease assets, net $ 24,267 $ 26,672
Other liabilities and accrued items $ 1,485 $ 2,800
Finance lease liabilities 13,876 16,327
Total principal payable on finance leases $ 15,361 $ 19,127
Weighted Average Remaining Lease Term
Operating leases
11.78 11.47
Finance leases
17.98 16.96
Weighted Average Discount Rate
Operating leases
6.08 % 6.19 %
Finance leases
5.11 % 4.99 %
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Future maturities of the Company's lease liabilities as of December 31, 2022 are as follows:
Finance Operating
(Thousands) Leases Leases
2023 $ 2,216 $ 12,338
2024 1,385 9,642
2025 1,230 8,743
2026 1,204 7,355
2027 1,204 5,913
2028 and thereafter 16,579 51,574
Total lease payments 23,818 95,565
Less amount of lease payment representing interest 8,457 28,109
Total present value of lease payments $ 15,361 $ 67,456
Supplemental cash flow information related to leases was as follows:
(Thousands) 2022 2021
Supplemental cash flow information
Cash paid for amounts included in the measurement of lease liabilities:
Operating cash flows from operating leases $ 19,653 $ 17,580
Operating cash flows from finance leases 818 1,009
Financing cash flows from finance leases 2,736 2,819
Right-of-use assets obtained in exchange for lease obligations:
Operating leases 9,967 9,191
Finance leases — —
Note M — Intangible Assets and Goodwill
Intangible Assets
The cost and accumulated amortization of intangible assets subject to amortization as of December 31, 2022 and 2021, is as follows:
2022 2021
(Thousands) Gross Carrying Amount Accumulated Amortization Net Gross Carrying Amount Accumulated Amortization Net
Customer relationships $ 110,347 $ ( 28,950 ) $ 81,397 $ 111,220 $ ( 22,777 ) $ 88,443
Technology 44,886 ( 10,420 ) 34,466 45,014 ( 6,917 ) 38,097
Licenses and other 34,300 ( 10,562 ) 23,738 34,468 ( 7,879 ) 26,589
Total $ 189,533 $ ( 49,932 ) $ 139,601 $ 190,702 $ ( 37,573 ) $ 153,129
During 2021, the Company acquired $ 50.2 million in customer relationships with a useful life of 13 years and $ 35.3 million in technology with a useful life of 13 years, as well as a $ 22.3 million trade name with a useful life of 15 years related to the HCS-Electronic Materials acquisition.
During 2020, the Company accelerated amortization on $ 26.2 million of intangible assets for its LAC business that was shut down on December 31, 2020. These assets were fully amortized as of December 31, 2020 and fully written off in 2021 with no impact to the Consolidated Statements of Income in 2021.
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Amortization expense for 2022, 2021, and 2020 was $ 12.4 million, $ 6.0 million , and $ 2.4 million, respectively.
Estimated amortization e xpense for each of the five succeeding years is as follows:
Amortization
(Thousands) Expense
2023 12,473
2024 12,473
2025 11,851
2026 10,626
2027 10,471
Intangible assets also includes deferred costs relating to the Company's revolving credit and consignments lines of $ 3.6 million and $ 3.6 million at December 31, 2022 and 2021 , respectively.
Goodwill
In 2021, the Company acquired HCS-Electronic Materials for a total purchase price of $ 398.9 million, and recorded goodwill of $ 181.3 million. Goodwill of $ 157.0 million and $ 24.3 million associated with the HCS-Electronic Materials acquisition was allocated to the Electronic Materials and Performance Materials segments, respectively.
The balance of goodwill at December 31, 2022 and 2021 was $ 319.5 million and $ 318.6 million, respectively.
A summary of changes in goodwill by reportable segment is as follows:
(Thousands) Performance Materials Electronic Materials Precision Optics Total
Balance at December 31, 2020 $ 1,899 $ 50,527 $ 92,490 $ 144,916
Acquisition 23,904 154,277 — 178,181
Impairment charge — — — —
Other — ( 284 ) ( 4,193 ) ( 4,477 )
Balance at December 31, 2021 $ 25,803 $ 204,520 $ 88,297 $ 318,620
Acquisition — —
Impairment charge — — — —
Other 354 2,150 ( 1,626 ) 878
Balance at December 31, 2022 $ 26,157 206,670 $ 86,671 $ 319,498
Due to recent acquisitions, the Company elected to perform a quantitative annual impairment assessment of its reporting units' goodwill as of October 1, 2022 and determined that the estimated fair values for each of its reporting units exceeded their carrying values, therefore no impairment charges were necessary. The estimated fair value of the Company's Precision Optics reporting unit exceeded the carrying value by less than 10%.
Management believes the future sales growth and EBITDA margins in the long range plan, terminal growth rate and the discount rate used in the valuations requires significant use of judgment. If any of our reporting units do not meet our long range plan estimates or our discount rate increase significantly, we could be required to perform an interim goodwill impairment analysis or recognize charges in future periods. Any impairment charges that the Company may take in the future could be material to its consolidated results of operations and financial condition. The assumptions used for the reporting units with fair values exceeding carrying values of less than 10% are more sensitive to future performance and will be monitored accordingly.
The results of the Company's 2022 and 2021 annual goodwill impairment assessments indicated that no goodwill impairment existed.
The Company's accumulated goodwill impairment losses were $ 20.6 million as of December 31, 2022, 2021 and 2020. Accumulated impairment losses were from the closure of the LAC reporting unit which was closed as of December 31, 2020.
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Note N — Debt
Long-term debt in the Consolidated Balance Sheets is summarized as follows:
December 31,
(Thousands) 2022 2021
Borrowings under Credit Agreement with average interest rate of 6.08 % at December 31, 2022 and 2.12 % at December 31, 2021
$ 143,250 $ 152,296
Borrowings under the Term Loan Facility 285,000 300,000
Foreign debt 7,541 2,252
Total long-term debt outstanding 435,791 454,548
Current portion of long-term debt ( 21,105 ) ( 15,359 )
Gross long-term debt $ 414,686 $ 439,189
Unamortized deferred financing fees ( 3,810 ) ( 4,801 )
Long-term debt $ 410,876 $ 434,388
Maturities on long-term debt instruments as of December 31, 2022 are as follows:
(Thousands)
2023 21,105
2024 30,337
2025 30,337
2026 353,543
2027 204
2028 and thereafter 265
Total $ 435,791
In 2021, the Company amended and restated our $ 375.0 million revolving credit facility (Credit Agreement) in connection with the HCS-Electronic Materials acquisition. A $ 300 million delayed draw term loan facility was added to the Credit Agreement and the maturity date of the Credit Agreement was extended from 2024 to 2026. Moreover, the Credit Agreement also provides for an uncommitted incremental facility whereby, under certain conditions, the Company may be able to borrow additional term loans in an aggregate amount not to exceed $ 150.0 million. On November 1, 2021, Materion borrowed the full $ 300 million available under the delayed draw term loan facility and used the proceeds to pay a portion of the purchase price of the HCS-Electronic Materials acquisition.
The Credit Agreement provides the Company and its subsidiaries with additional capacity to enter into facilities for the consignment of precious metals and copper, and provides enhanced flexibility to finance acquisitions and other strategic initiatives. Borrowings under the Credit Agreement are secured by substantially all of the assets of the Company and its direct subsidiaries, with the exception of non-mining real property, precious metals, copper and certain other assets.
In January 2023, we amended the Credit Agreement to transition U.S. dollar denominated borrowings from LIBOR to the Secured Overnight Financial Rate (SOFR) for both the revolving credit agreement and the term loan and to increase the cap on precious metals facilities from $ 600 million to $ 615 million.
The Credit Agreement allows the Company to borrow money at a premium over SOFR, following the January 2023 amendment, or prime rate and at varying maturities. The premium resets quarterly according to the terms and conditions available under the agreement. The Credit Agreement includes restrictive covenants relating to restrictions on additional indebtedness, acquisitions, dividends, and stock repurchases. In addition, the Credit Agreement includes covenants subject to a maximum leverage ratio and a minimum interest coverage ratio. We were in compliance with all of our debt covenants as of December 31, 2022 and December 31, 2021. Cash on hand up to $ 25 million can benefit the covenants and may benefit the borrowing capacity under the Credit Agreement. At December 31, 2022 and 2021, there was $ 428.3 million and $ 452.3 million outstanding under the Credit Agreement, respectively.
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At December 31, 2022 and 2021 there was $ 46.5 million and $ 46.3 million letters of credit outstanding against the credit sub-facility, respectively. The Company pays a variable commitment fee that may reset quarterly ( 0.28 % as of December 31, 2022) on the available and unborrowed amounts under the revolving credit line.
The available borrowings under the individual existing credit lines totaled $ 185.3 million as of December 31, 2022.
Note O — Pensions and Other Post-Employment Benefits
The obligation and funded status of the Company’s pension and other post-employment benefit plans are shown below. The Pension Benefits column aggregates defined benefit pension plans in the U.S., Germany, Liechtenstein, England, and the U.S. supplemental retirement plans. The Other Benefits column includes the domestic retiree medical and life insurance plan.
Pension Benefits Other Benefits
(Thousands) 2022 2021 2022 2021
Change in benefit obligation
Benefit obligation at beginning of year $ 235,779 $ 246,107 $ 7,514 $ 8,190
Service cost 1,231 1,722 78 80
Interest cost 4,874 4,186 156 116
Net pension curtailments and settlements ( 3,104 ) — — —
Acquisition — — — —
Plan amendments — — — —
Actuarial (gain) loss ( 61,819 ) ( 8,448 ) ( 1,800 ) ( 112 )
Benefit payments ( 5,821 ) ( 4,927 ) ( 443 ) ( 742 )
Foreign currency exchange rate changes and other ( 3,108 ) ( 2,861 ) — ( 18 )
Benefit obligation at end of year 168,032 235,779 5,505 7,514
Change in plan assets
Fair value of plan assets at beginning of year 227,340 226,176 — —
Plan settlements ( 3,104 ) — — —
Acquisition — — — —
Actual return on plan assets ( 53,283 ) 5,769 — —
Employer contributions 831 955 — —
Employee contributions 786 878 — —
Benefit payments from fund ( 6,175 ) ( 5,399 ) — —
Foreign currency exchange rate changes and other ( 1,799 ) ( 1,039 ) — —
Fair value of plan assets at end of year 164,596 227,340 — —
Funded status at end of year $ ( 3,436 ) $ ( 8,439 ) $ ( 5,505 ) $ ( 7,514 )
Amounts recognized in the Consolidated
Balance Sheets consist of:
Other assets $ 11,761 $ 18,566 $ — $ —
Other liabilities and accrued items ( 536 ) ( 1,662 ) ( 754 ) ( 754 )
Retirement and post-employment benefits ( 14,661 ) ( 25,343 ) ( 4,751 ) ( 6,760 )
Net amount recognized $ ( 3,436 ) $ ( 8,439 ) $ ( 5,505 ) $ ( 7,514 )
The benefit obligation decreased in 2022 due to actuarial gains that were driven by increases in the discount rate.
The following amounts are included within accumulated other comprehensive loss at December 31, 2022 :
Pension Benefits Other Benefits
(Thousands) 2022 2021 2022 2021
Amounts recognized in other comprehensive income (before tax) consist of:
Net actuarial loss (gain) $ 43,039 $ 42,440 $ ( 5,573 ) $ ( 4,044 )
Net prior service cost (credit) ( 617 ) ( 695 ) ( 556 ) ( 2,054 )
Net transition obligation/(asset) — 637 — —
Net amount recognized $ 42,422 $ 42,382 $ ( 6,129 ) $ ( 6,098 )
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The following table provides information regarding the accumulated benefit obligation:
Pension Benefits Other Benefits
(Thousands) 2022 2021 2022 2021
Additional information
Accumulated benefit obligation for all defined benefit pension plans $ 167,366 $ 233,717 $ — $ —
For defined benefit pension plans with benefit obligations in excess of plan assets:
Aggregate benefit obligation 18,490 58,052 — —
Aggregate fair value of plan assets 3,279 33,148 — —
For defined benefit pension plans with accumulated benefit obligations in excess of plan assets:
Aggregate accumulated benefit obligation 17,833 56,043 — —
Aggregate fair value of plan assets 3,279 33,148 — —
The following table summarizes components of net benefit cost:
Pension Benefits Other Benefits
(Thousands) 2022 2021 2020 2022 2021 2020
Net benefit cost
Service cost $ 1,231 $ 1,722 $ 1,403 $ 78 $ 80 $ 59
Interest cost 4,874 4,186 5,234 156 116 213
Expected return on plan assets ( 9,570 ) ( 9,881 ) ( 9,333 ) — — —
Amortization of prior service credit ( 78 ) ( 82 ) — ( 1,497 ) ( 1,497 ) ( 1,497 )
Recognized net actuarial loss (gain) 1,701 2,344 1,678 ( 272 ) ( 275 ) ( 332 )
Net periodic benefit (credit) cost ( 1,842 ) ( 1,711 ) ( 1,018 ) ( 1,535 ) ( 1,576 ) ( 1,557 )
Net pension curtailments and settlements ( 551 ) — 94 — — —
Total net benefit (credit) cost $ ( 2,393 ) $ ( 1,711 ) $ ( 924 ) $ ( 1,535 ) $ ( 1,576 ) $ ( 1,557 )
Components of net periodic benefit cost, other than service cost, are included in Other non-operating (income) expense in the Consolidated Statements of Income. Additionally, Pension Benefit Guaranty Corporation premiums are reported within expected return on plan assets.
The following table summarizes amounts recognized in other comprehensive income (OCI):
Pension Benefits Other Benefits
(Thousands) 2022 2021 2020 2022 2021 2020
Change in other comprehensive income
OCI at beginning of year $ 42,382 $ 48,673 $ 48,073 $ ( 6,098 ) $ ( 7,525 ) $ ( 9,578 )
Increase (decrease) in OCI:
Recognized during year — prior service cost (credit) 78 82 — 1,497 1,497 1,497
Recognized during year — net actuarial (losses) gains ( 1,701 ) ( 2,344 ) ( 1,678 ) 272 275 332
Occurring during year — prior service cost — — ( 799 ) — — —
Occurring during year — net actuarial losses (gains) 1,112 ( 4,553 ) 3,146 ( 1,800 ) ( 345 ) 224
Other adjustments 551 — ( 94 ) — — —
Foreign currency exchange rate changes 524 25 — — —
OCI at end of year $ 42,422 $ 42,382 $ 48,673 $ ( 6,129 ) $ ( 6,098 ) $ ( 7,525 )
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In determining the projected benefit obligation and the net benefit cost, as of a December 31 measurement date, the Company used the following assumptions:
Pension Benefits Other Benefits
2022 2021 2020 2022 2021 2020
Assumptions used to determine benefit obligations at fiscal year end
Discount rate 2.16 % - 5.54 %
0.22 % - 3.02 %
0.03 % - 2.76 %
5.52 % 2.90 % 2.45 %
Rate of compensation increase 1.75 % - 3.00 %
1.50 % - 3.00 %
1.50 % - 3.00 %
3.50 % 3.00 % 3.00 %
Assumptions used to determine net cost for the fiscal year
Discount rate 0.22 % - 3.02 %
0.03 % - 2.76 %
0.21 % - 3.48 %
2.90 % 2.45 % 3.20 %
Expected long-term return on plan assets 1.20 % - 5.25 %
1.20 % - 5.75 %
1.80 % - 6.00 %
N/A N/A N/A
Rate of compensation increase 1.50 % - 3.00 %
1.50 % - 3.00 %
1.50 % - 3.00 %
3.00 % 3.00 % 3.00 %
Discount Rate. The discount rate used to determine the present value of the projected and accumulated benefit obligation at the end of each year is established based upon the available market rates for high quality, fixed income investments whose maturities match the plan’s projected cash flows.
The Company uses a spot-rate approach to estimate the service and interest cost components of net periodic benefit cost for its defined benefit pension plans. The spot-rate approach applies separate discount rates for each projected benefit payment in the calculation.
Expected Long-Term Return on Plan Assets. Management establishes the domestic expected long-term rate of return assumption by reviewing historical trends and analyzing the current and projected market conditions in relation to the plan’s asset allocation and risk management objectives. Consideration is given to both recent plan asset performance as well as plan asset performance over various long-term periods of time, with an emphasis on the assumption being a prospective, long-term rate of return. Management consults with and considers the opinions of its outside investment advisers and actuaries when establishing the rate and reviews assumptions with the Audit Committee of the Board of Directors.
Rate of Compensation Increase. The rate of compensation increase assumption is no longer applicable for the domestic defined benefit due to the Company freezing the plan effective January 1, 2020. The rate of compensation assumption to determine the benefit obligation and net cost for the domestic retiree medical plan was 3.5 % in 2022 and 3.0 % in both 2022 and 2021.
Assumptions for the defined benefit pension plans in Germany, Liechtenstein, and England are determined separately from the U.S. plan assumptions, based on historical trends and current and projected market conditions in each respective country. One plan in Germany is unfunded.
Assumed health care trend rates at fiscal year end 2022 2021
Health care trend rate assumed for next year 6.00 % 6.00 %
Rate that the trend rate gradually declines to (ultimate trend rate) 5.00 % 5.00 %
Year that the rate reaches the ultimate trend rate 2032 2028
Plan Assets
The following tables present the fair values of the Company’s defined benefit pension plan assets as of December 31, 2022 and 2021 by asset category. The Company has some investments that are valued using net asset value (NAV) as the practical expedient and have not been classified in the fair value hierarchy. Refer to Note R for definitions of the fair value hierarchy.
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December 31, 2022
(Thousands) Total Level 1 Level 2 Level 3
Cash $ 1,058 $ 1,058 $ — $ —
Equity securities (a) 37,083 37,083 — —
Fixed-income securities (b) 13,314 13,314 — —
Other types of investments:
Real estate fund (c) 3,115 3,115 — —
Total 54,570 54,570 — —
Investments measured at NAV: (d)
Pooled investment fund (e) 103,142
Multi-strategy hedge funds (f) 6,812
Private equity funds 72
Total assets at fair value $ 164,596
December 31, 2021
(Thousands) Total Level 1 Level 2 Level 3
Cash $ 4,777 $ 4,777 $ — $ —
Equity securities (a) 49,618 49,618 — —
Fixed-income securities (b) 14,344 14,344 — —
Other types of investments:
Real estate fund (c) 3,258 3,258 — —
Total 71,997 71,997 — —
Investments measured at NAV: (d)
Pooled investment fund (e) 147,832
Multi-strategy hedge funds (f) 7,438
Private equity funds 73
Total assets at fair value $ 227,340
(a) Equity securities are primarily comprised of corporate stock and mutual funds directly held by the plans. Equity securities are valued using the closing price reported on the active market on which the individual securities are traded.
(b) Fixed income securities are primarily comprised of governmental and corporate bonds directly held by the plans. Governmental and corporate bonds are valued using both market observable inputs for similar assets that are traded on an active market and the closing price on the active market on which the individual securities are traded.
(c) Includes a mutual fund that typically invests at least 80 % of its assets in equity and debt securities of companies in the real estate industry or related industries or in companies which own significant real estate assets at the time of investment.
(d) Certain assets that are measured at fair value using the NAV practical expedient have not been classified in the fair value hierarchy.
(e) Pooled investment fund consists of various investment types including equity investments covering a range of geographies and including investment managers that hold long and short positions, property investments, and other multi-strategy funds which combine a range of different credit, equity, and macro-orientated ideas and dynamically allocate funds across asset classes.
(f) Includes a fund that invests in a broad portfolio of hedge funds.
The Company’s domestic defined benefit pension plan investment strategy, as approved by the Governance and Organization Committee of the Board of Directors, is to employ an allocation of investments that will generate returns equal to or better than the projected long-term growth of pension liabilities so that the plan will be self-funding. The return objective is to maximize investment return to achieve and maintain a 100 % funded status over time, taking into consideration required cash contributions. The allocation of investments is designed to maximize the advantages of diversification while mitigating the risk and overall portfolio volatility to achieve the return objective. Risk is defined as the annual variability in value and is measured in terms of the standard deviation of investment return. Under the Company’s investment policies, allowable investments include domestic equities, international equities, fixed income securities, cash equivalents, and alternative securities (which include real estate, private venture capital investments, hedge funds, and tactical asset allocation). Ranges, in terms of a percentage of the total assets, are established for each allowable class of security. Derivatives may be used to hedge an existing security or as a risk reduction strategy. Current asset allocation guidelines are to invest 0 % to 40 % in equity securities, 60 % to
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90 % in fixed income securities and cash, and up to 20 % in alternative securities. Management reviews the asset allocation on a quarterly or more frequent basis and makes revisions as deemed necessary.
None of the plan assets noted above are invested in the Company’s common stock.
Cash Flows
Employer Contributions. The Company does not expect to contribute to its domestic defined benefit pension plan in 2023.
All plan participants with an accrued benefit may elect an immediate payout in lieu of their future monthly annuity if the lump sum amount does not exceed $ 100,000 .
Estimated Future Benefit Payments. The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:
Other Benefits
(Thousands) Pension Benefits Gross Benefit
Payment Net of
Medicare
Part D
Subsidy
2023 7,565 767 767
2024 8,174 679 679
2025 8,880 608 608
2026 9,773 518 518
2027 10,638 478 478
2028 through 2032 56,634 1,815 1,815
Other Benefit Plans
In addition to the plans shown above, the Company also has certain foreign subsidiaries with accrued unfunded pension and other post-employment arrangements. The liability for these arrangements was $ 0.5 million at December 31, 2022 and $ 1.1 million at December 31, 2021, and was included in retirement and post-employment benefits on the Consolidated Balance Sheets.
The Company also sponsors defined contribution plans available to substantially all U.S. employees. The Company’s annual defined contribution expense, including the expense for the enhanced defined contribution plan, was $ 13.1 million in 2022, $ 9.9 million in 2021, and $ 9.8 million in 2020.
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Note P — Accumulated Other Comprehensive (Loss) Income
Changes in the components of accumulated other comprehensive (loss) income, including amounts reclassified out, for 2022, 2021, and 2020, and the balances in accumulated other comprehensive (loss) income as of December 31, 2022, 2021, and 2020 are as follows:
Gains and Losses
On Cash Flow Hedges Pension and Post- Employment Benefits Foreign Currency Translation
(Thousands) Foreign Currency Interest Rate Precious Metals Copper Total Total
Balance at December 31, 2019 $ 1,324 $ — $ ( 452 ) $ 25 $ 897 $ ( 41,346 ) $ ( 5,013 ) $ ( 45,462 )
Other comprehensive income (loss) before reclassifications ( 1,268 ) — ( 1,675 ) 218 $ ( 2,725 ) ( 2,721 ) 9,030 3,584
Amounts reclassified from accumulated other comprehensive income 222 — 2,041 354 2,617 ( 57 ) — 2,560
Other comprehensive income (loss) before tax ( 1,046 ) — 366 572 ( 108 ) ( 2,778 ) 9,030 6,144
Deferred taxes on current period activity ( 241 ) — 84 129 ( 28 ) ( 651 ) — ( 679 )
Other comprehensive income (loss) after tax ( 805 ) — 282 443 ( 80 ) ( 2,127 ) 9,030 6,823
Balance at December 31, 2020 $ 519 $ — $ ( 170 ) $ 468 $ 817 $ ( 43,473 ) $ 4,017 $ ( 38,639 )
Balance at December 31, 2020 $ 519 $ — $ ( 170 ) $ 468 $ 817 $ ( 43,473 ) $ 4,017 $ ( 38,639 )
Other comprehensive income (loss) before reclassifications 2,252 — 508 2,444 5,204 4,428 ( 6,904 ) 2,728
Amounts reclassified from accumulated other comprehensive income 123 — ( 193 ) ( 3,049 ) ( 3,119 ) 437 — ( 2,682 )
Other comprehensive income (loss) before tax 2,375 — 315 ( 605 ) 2,085 4,865 ( 6,904 ) 46
Deferred taxes on current period activity 546 — 73 ( 137 ) 482 1,094 — 1,576
Other comprehensive income (loss) after tax 1,829 — 242 ( 468 ) 1,603 3,771 ( 6,904 ) ( 1,530 )
Balance at December 31, 2021 $ 2,348 $ — $ 72 $ — $ 2,420 $ ( 39,702 ) $ ( 2,887 ) $ ( 40,169 )
Balance at December 31, 2021 $ 2,348 $ — $ 72 $ — $ 2,420 $ ( 39,702 ) $ ( 2,887 ) $ ( 40,169 )
Other comprehensive income (loss) before reclassifications ( 1,260 ) 8,113 ( 259 ) — 6,594 ( 394 ) ( 5,869 ) 331
Amounts reclassified from accumulated other comprehensive income ( 176 ) ( 250 ) ( 126 ) — ( 552 ) 386 — ( 166 )
Other comprehensive income (loss) before tax ( 1,436 ) 7,863 ( 385 ) — 6,042 ( 8 ) ( 5,869 ) 165
Deferred taxes on current period activity ( 331 ) 1,808 ( 90 ) — 1,387 518 — 1,905
Other comprehensive income (loss) after tax ( 1,105 ) 6,055 ( 295 ) — 4,655 ( 526 ) ( 5,869 ) ( 1,740 )
Balance at December 31, 2022 $ 1,243 $ 6,055 $ ( 223 ) $ — $ 7,075 $ ( 40,228 ) $ ( 8,756 ) $ ( 41,909 )
Reclassifications of gains and losses on foreign currency cash flow hedges from accumulated other comprehensive income are recorded in Net sales in the Consolidated Statements of Income while gains and losses on precious metal cash flow hedges are recorded in Cost of sales in the Consolidated Statements of Income. Refer to Note R for additional details on cash flow hedges.
Reclassifications from accumulated other comprehensive income for pension and post-employment benefits are included in the computation of the net periodic pension and post-employment benefit expense. Refer to Note O for additional details on pension and other post-employment expenses.
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Note Q — Stock-based Compensation
The Company maintains two stock incentive plans (the 2006 Stock Incentive Plan and the 2006 Non-employee Director Equity Plan) that have been approved by its shareholders. These plans authorize the granting of option rights, stock appreciation rights (SARs), performance-restricted shares, performance shares, performance units, restricted shares, and restricted stock units (RSUs).
Stock-based compensation expense, which includes awards settled in shares and in cash and is recognized as a component of selling, general, and administrative (SG&A) expenses, was $ 9.0 million, $ 7.3 million, and $ 5.7 million in 2022, 2021, and 2020, respectively. The Company derives a tax deduction measured by the excess of the market value over the grant price at the date stock-based awards vest or are exercised. The Company recognized $ 1.0 million, $ 0.9 million, and $ 0.5 million of tax benefits in 2022, 2021, and 2020, respectively, relating to the issuance of common stock for the exercise/vesting of equity awards.
The following sections provide information on awards settled in shares.
SARs. The Company grants SARs to certain employees. Upon exercise of vested SARs, the participant will receive a number of shares of common stock equal to the spread (the difference between the market price of the Company’s common shares at the time of exercise and the strike price established on the grant date) divided by the common share price. The strike price of the SARs is equal to the market value of the Company’s common shares on the day of the grant. The number of SARs available to be issued is established by plans approved by the shareholders. The vesting period and the life of the SARs are established at the time of grant. The exercise of the SARs is generally satisfied by the issuance of treasury shares. SARs vest in equal installments annually over three years . SARs expire in seven years .
The following table summarizes the Company's SARs activity during 2022:
(Shares in thousands) Number of
SARs Weighted-
average
Exercise
Price Per
Share Aggregate
Intrinsic
Value (thousands) Weighted-
average
Remaining
Term (Years)
Outstanding at December 31, 2021 260 $ 51.55
Granted 45 80.85
Exercised ( 49 ) 42.83
Cancelled — —
Outstanding at December 31, 2022 256 58.38 $ 7,448 3.8
Vested and expected to vest as of December 31, 2022 256 58.38 7,448 3.8
Exercisable at December 31, 2022 160 50.56 5,928 2.8
A summary of the status and changes of shares subject to SARs and the related average price per share follows:
(Shares in thousands) Number of
SARs Weighted-
average
Grant
Date
Fair Value
Nonvested as of December 31, 2021 100 $ 17.98
Granted 45 25.87
Vested ( 50 ) 17.47
Cancelled — —
Nonvested as of December 31, 2022 95 $ 21.97
As of December 31, 2022, $ 1.3 million of expense with respect to non-vested SARs has yet to be recognized as expense over a weighted-average period of approximately 22 months. The total fair value of shares vested during 2022, 2021, and 2020 was $ 0.9 million, $ 0.8 million, and $ 1.5 million, respectively.
The weighted-average grant date fair value for 2022, 2021, and 2020 was $ 25.87 , $ 20.66 , and $ 13.67 , respectively. The fair value will be amortized to compensation cost on a straight-line basis over the vesting period of three years , or earlier if the employee is retirement eligible and continued vesting is approved by the Board of Directors as defined in the Plan. Stock-based compensation expense relating to SARs was $ 0.9 million in each of the last three years.
The total intrinsic value of stock options exercised during 2022, 2021 and 2020 was $ 2.1 million, $ 1.6 million and $ 0.5 million, respectively.
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The fair value of the SARs was estimated on the grant date using the Black-Scholes pricing model with the following assumptions:
2022 2021 2020
Risk-free interest rate 1.56 % 0.57 % 1.41 %
Dividend yield 0.6 % 0.7 % 0.9 %
Volatility 38.5 % 37.6 % 31.8 %
Expected lives (in years) 4.4 4.6 4.8
The risk-free rate of return was based on U.S. Treasury yields with a maturity equal to the expected life of the award. The dividend yield was based on the Company's historical dividend rate and stock price. The expected volatility of stock was derived by referring to changes in the Company's historical common stock prices over a time-frame similar to the expected life of the award. In addition to considering the vesting period and contractual term of the award for the expected life assumption, the Company analyzes actual historical exercise experience for previously granted awards.
Restricted Stock Units (RSUs) - Employees. The Company may grant RSUs to employees of the Company. These units constitute an agreement to deliver shares of common stock to the participant at the end of the vesting period, which is defined at the date of the grant, and are forfeited should the holder’s employment terminate during the restriction period. The fair market value of the RSUs is determined on the date of the grant and is amortized over the vesting period. With the exception of the 2022 annual employee grant, the vesting period is typically three years unless the recipient is retirement eligible and continued vesting is approved by the Board of Directors. The 2022 annual employee grant vests in three equal annual installments on the anniversary of the grant date.
The fair value of RSUs settled in stock is based on the closing stock price on the date of grant. The weighted-average grant date fair value for 2022, 2021, and 2020 was $ 80.96 , $ 68.62 , and $ 51.55 , respectively. Cash-settled RSUs are accounted for as liability-based compensation awards and adjusted based on the closing price of Materion’s common stock over the vesting period of three years .
Stock-based compensation expense relating to stock-settled RSUs was $ 3.5 million in 2022, $ 3.5 million in 2021, and $ 2.7 million in 2020. The unamortized compensation cost on the outstanding RSUs was $ 5.5 million as of December 31, 2022 and is expected to be recognized over a weighted-average period of 23 months. The total fair value of shares that vested during 2022 was $ 2.8 million, compared to $ 2.0 million in 2021 and $ 1.2 million in 2020.
The following table summarizes the stock-settled RSU activity during 2022:
(Shares in thousands) Number of
Shares Weighted-
average
Grant Date
Fair Value
Outstanding at December 31, 2021 162 $ 59.23
Granted 61 80.96
Vested ( 49 ) 58.29
Forfeited ( 9 ) 64.91
Outstanding at December 31, 2022 165 $ 67.31
RSUs - Non-Employee Directors. In 2022, 2021, and 2020, 11,120 , 9,904 , and 15,976 RSUs, with a one year vesting period, were granted to certain non-employee members of the Board of Directors. The weighted-average grant date fair value of these RSUs was $ 81.59 , $ 75.77 , and $ 48.42 in 2022, 2021, and 2020, respectively. The Company recognized $ 0.9 million of expense related to these awards in 2022, compared to $ 0.8 million of expense in 2021 and $ 0.7 million of expense in 2020. At December 31, 2022, $ 0.3 million of expense with respect to non-vested RSU awards granted to the Board of Directors has yet to be recognized and will be amortized into expense over a weighted-average period of approximately four months .
Long-term Incentive Plans. Under the long-term incentive compensation plans, executive officers and selected other employees receive restricted stock unit awards based upon the Company’s performance over the defined period, typically three years . Total units earned for grants made in 2022, 2021, and 2020, may vary between 0 % and 200 % of the units granted based on the attainment of performance targets during the related three-year period. All grants will be settled in Materion common shares and are equity classified. Vesting of performance-based awards is contingent upon the attainment of threshold performance objectives.
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The following table summarizes the activity related to performance-based RSUs during 2022:
(Shares in thousands) Number of
Shares Weighted-
average
Grant Date
Fair Value
Outstanding at December 31, 2021 119 $ 70.77
Granted 38 95.44
Vested ( 43 ) 69.84
Forfeited ( 3 ) 79.01
Outstanding at December 31, 2022 111 $ 79.31
Compensation expense is based upon the performance projections for the plan period of three years , the percentage of requisite service rendered, and the fair market value of the Company’s common shares on the date of grant. The offset to the compensation expense for the portion of the award to be settled in shares is recorded within shareholders’ equity and was $ 3.6 million for 2022, $ 2.2 million for 2021, and $ 2.0 million for 2020.
Directors' Deferred Compensation. Non-employee directors may defer all or part of their compensation into the Company’s common stock. The fair value of the deferred shares is determined at the share acquisition date and is recorded within shareholders’ equity. At December 31, 2022, shareholders’ equity included 0.1 million shares related to this plan.
Note R — Fair Value Information and Derivative Financial Instruments
The Company measures and records financial instruments at fair value. A hierarchy is used for those instruments measured at fair value that distinguishes between assumptions based upon market data (observable inputs) and the Company's assumptions (unobservable inputs). The hierarchy consists of three levels:
Level 1 — Quoted market prices in active markets for identical assets and liabilities;
Level 2 — Inputs other than Level 1 inputs that are either directly or indirectly observable; and
Level 3 — Unobservable inputs developed using estimates and assumptions developed by the Company, which reflect those that a market participant would use.
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The following table summarizes the financial instruments measured at fair value on the Consolidated Balance Sheets at December 31, 2022 and 2021:
Fair Value Measurements
(Thousands) Total Quoted Prices
in Active
Markets for
Identical
Assets
(Level 1) Significant
Observable
Inputs
(Level 2) Other
Significant
Unobservable
Inputs
(Level 3)
December 31, 2022
Financial Assets
Deferred compensation investments $ 3,001 $ 3,001 $ — $ —
Foreign currency forward contracts 1,291 — 1,291 —
Interest rate swap 7,863 7,863
Precious metal swaps 118 — 118 —
Total $ 12,273 $ 3,001 $ 9,272 $ —
Financial Liabilities
Deferred compensation liability $ 3,001 $ 3,001 $ — $ —
Foreign currency forward contracts 1,757 — 1,757 —
Interest rate swap — —
Precious metal swaps 411 — 411 —
Total $ 5,169 $ 3,001 $ 2,168 $ —
December 31, 2021
Financial Assets
Deferred compensation investments $ 4,246 $ 4,246 $ — $ —
Foreign currency forward contracts 3,368 — 3,368 —
Precious metal swaps 116 — 116 —
Total $ 7,730 $ 4,246 $ 3,484 $ —
Financial Liabilities
Deferred compensation liability $ 4,246 $ 4,246 $ — $ —
Foreign currency forward contracts 136 — 136 —
Precious metal swaps 24 — 24 —
Total $ 4,406 $ 4,246 $ 160 $ —
The Company uses a market approach to value the assets and liabilities for financial instruments in the table above. Outstanding contracts are valued through models that utilize market observable inputs, including both spot and forward prices, for the same underlying currencies and metals. The Company's deferred compensation investments and liabilities are based on the fair value of the investments corresponding to the employees’ investment selections, primarily in mutual funds, based on quoted prices in active markets for identical assets. Deferred compensation investments are primarily presented in Other assets. Deferred compensation liabilities are primarily presented in Other long-term liabilities.
Due to the nature of fair value calculations for variable-rate debt, the carrying value of the Company's long-term variable-rate debt is a reasonable estimate of its fair value. As noted in Note R, the Company entered into a $ 100.0 million interest rate swap to hedge the interest rate risk on the fixed rate portion of the Credit Agreement. The fair value of the interest rate swap asset was $ 7.9 million as of December 31, 2022, and was determined using level 2 inputs. The total of the outstanding amount on the fixed rate debt and the fair value of the interest rate swap approximates the total fair value of the fixed rate debt as of December 31, 2022.
The carrying values of the other working capital items in the Consolidated Balance Sheets approximate fair values at December 31, 2022 and 2021.
The Company uses derivative contracts to hedge portions of its foreign currency exposures and may also use derivatives to hedge a portion of its precious metal and interest expense fluctuations. The objectives and strategies for using derivatives in these areas are as follows:
Interest Rate. On March 4, 2022, the Company entered into a $ 100.0 million interest rate swap to hedge the interest rate risk on the Credit Agreement described in Note P. The swap hedges the change in 1-month LIBOR from March 4, 2022 to November 2, 2026. In February 2023 we amended the terms of the interest rate swap to hedge the change in 1-month
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USD-SOFR. The purpose of this hedge is to manage the risk of changes in the monthly interest payments attributable to changes in the benchmark interest rate.
Foreign Currency. The Company sells a portion of its products to overseas customers in their local currencies, primarily in euro and yen. The Company secures foreign currency derivatives, mainly forward contracts and options, to hedge these anticipated sales transactions. The purpose of the hedge program is to protect against the reduction in the dollar value of foreign currency sales from adverse exchange rate movements. Should the dollar strengthen significantly, the decrease in the translated value of the foreign currency sales should be partially offset by gains on the hedge contracts. Depending upon the methods used, the hedge contracts may limit the benefits from a weakening U.S. dollar.
The use of forward contracts locks in a firm rate and eliminates any downside risk from an adverse rate movement as well as any benefit from a favorable rate movement. The Company may from time to time choose to hedge with options or a tandem of options known as a collar. These hedging techniques can limit or eliminate the downside risk but can allow for some or all of the benefit from a favorable rate movement to be realized. Unlike a forward contract, a premium is paid for an option; collars, which are a combination of a put and call option, may have a net premium but can be structured to be cash neutral. The Company will primarily hedge with forward contracts due to the relationship between the cash outlay and the level of risk.
Precious Metals. The Company maintains the majority of its precious metal production requirements on consignment in order to reduce its working capital investment and the exposure to metal price movements. When a product containing precious metal is fabricated and delivered to the customer, the metal content is purchased out of consignment based on the current market price. The price paid by the Company for the precious metal forms the basis for the price charged to the customer for the metal content in the product. This methodology allows for changes in either direction in the market prices of the precious metals used by the Company to be passed through to the customer and reduces the impact that changes in prices could have on the Company's margins and operating profit. The consigned metal is owned by precious metal consignors that charge the Company consignment fees based upon the value of the metal as it fluctuates while on consignment. Each precious metal consignor retains title to its consigned precious metal until it is purchased by the Company, and it is the Company’s typical practice to purchase metal out of consignment only after a product containing that metal has been purchased by one of our customers.
In certain instances, a customer may want to fix the price for the precious metal at the time the sales order is placed rather than at the time of shipment. Setting the sales price at a different date than when the material would be purchased out of consignment potentially creates an exposure to movements in the market price of the metal. Therefore, in these limited situations, the Company may elect to enter into a forward contract to purchase precious metal. The forward contract allows the Company to purchase metal at a fixed price on a specific future date. The price in the forward contract serves as the basis for the price to be charged to the customer. By doing so, the selling price and purchase price are matched, and the Company's price exposure is reduced.
The Company refines precious metal-containing materials for its customers and typically will purchase the refined metal from the customer at current market prices. In limited circumstances, the customer may want to fix the price to be paid at the time of the order as opposed to when the material is refined. The customer may also want to fix the price for a set period of time. The Company may then elect to enter into a hedge contract, either a forward contract or a swap, to fix the price for the estimated quantity of metal to be refined and purchased, thereby reducing the exposure to adverse movements in the price of the metal. The Company may also enter into hedges to mitigate the risk relating to the prices of the metals that we process or refine.
In certain circumstances, the Company also refines metal from the customer and may retain a portion of the refined metal as payment. The Company may elect to enter into a forward contract to sell precious metal to reduce the Company's price exposure in these instances.
The Company may from time to time elect to purchase precious metal and hold in inventory rather than on consignment due to potential consignment line limitations or other factors. These purchases are infrequent and, when made are typically held for a short duration. A forward contract will be secured at the time of the purchase to fix the price to be paid when the metal is transferred back to the consignment line, thereby limiting any price exposure during the time when the metal was owned by the Company.
Copper. The Company also uses copper in its production processes. When possible, fluctuations in the purchase price of copper are passed on to customers in the form of price adders or reductions. While over time the Company's price exposure to copper is generally in balance, there can be a lag between the change in the Company's cost and the pass-through to its customers, resulting in higher or lower margins in a given period. To mitigate this impact, the Company hedges a portion of this pricing risk.
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A team consisting of senior financial managers reviews the estimated exposure levels, as defined by budgets, forecasts, and other internal data, and determines the timing, amounts, and instruments to use to hedge exposures. Management analyzes the effective hedged rates and the actual and projected gains and losses on the hedging transactions against the program objectives, targeted rates, and levels of risk assumed. Foreign currency contracts are typically layered in at different times for a specified exposure period in order to minimize the impact of market rate movements.
The use of derivatives is governed by policies adopted by the Audit and Risk Committee of the Board of Directors. The Company will only enter into a derivative contract if there is an underlying identified exposure. Contracts are typically held to maturity. The Company does not engage in derivative trading activities and does not use derivatives for speculative purposes. The Company only uses hedge contracts that are denominated in the same currency or metal as the underlying exposure.
All derivatives are recorded on the balance sheet at fair value. If the derivative is designated and effective as a cash flow hedge, changes in the fair value of the derivative are recognized in OCI until the hedged item is recognized in earnings. The ineffective portion of a derivative’s fair value, if any, is recognized in earnings immediately. If a derivative is not a hedge, changes in the fair value are adjusted through income. The fair values of the outstanding derivatives are recorded on the balance sheet as assets (if the derivatives are in a gain position) or liabilities (if the derivatives are in a loss position). The fair values will also be classified as short-term or long-term depending upon their maturity dates.
The following table summarizes the notional amount and the fair value of the Company’s outstanding derivatives not designated as hedging instruments (on a gross basis) and balance sheet classification as of December 31, 2022 and 2021:
December 31, 2022 December 31, 2021
(Thousands) Notional
Amount Fair
Value Notional
Amount Fair
Value
Foreign currency forward contracts
Prepaid expenses $ 12,242 $ 791 $ 55,063 $ 2,132
Other liabilities and accrued items 17,061 1,048 9,425 128
These outstanding foreign currency derivatives were related to balance sheet hedges and intercompany loans. Other-net included foreign currency gains related to these derivatives of $ 0.2 million in 2022, compared to $ 1.2 million of foreign currency gains in 2021.
The following table summarizes the notional amount and the fair value of the Company’s outstanding derivatives designated as cash flow hedges (on a gross basis) and balance sheet classification at December 31, 2022 and 2021:
December 31, 2022
Fair Value
(Thousands) Notional
Amount Prepaid and other current assets Other assets Other liabilities and accrued items Other long-term liabilities
Foreign currency forward contracts - yen $ 2,985 $ 145 $ — $ 74 $ 26
Foreign currency forward contracts - euro 25,712 355 — 472 137
Precious metal swaps 8,758 118 — 411 —
Interest rate swap 100,000 3,114 4,749 — —
Total $ 137,455 $ 3,732 $ 4,749 $ 957 $ 163
December 31, 2021
Fair Value
Notional
Amount Prepaid and other current assets Other assets Other liabilities and accrued items Other long-term liabilities
Foreign currency forward contracts - yen $ 3,907 $ 131 $ 2 $ — $ —
Foreign currency forward contracts - euro 28,412 1,102 — — 8
Precious metal swaps 6,256 116 — 24
Total $ 38,575 $ 1,349 $ 2 $ 24 $ 8
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All of these contracts were designated and effective as cash flow hedges. No ineffectiveness expense was recorded in 2022, 2021, or 2020.
The fair value of derivative contracts recorded in accumulated other comprehensive income (loss) totaled $ 7.4 million and $ 1.3 million as of December 31, 2022 and December 31, 2021, respectively. Deferred gains of $ 3.9 million at December 31, 2022 are expected to be reclassified to earnings within the next 18-month period.
The following table summarizes the pre-tax amounts reclassified from accumulated other comprehensive income relating to the hedging relationship of the Company’s outstanding derivatives designated as cash flow hedges and income statement classification for years ended December 31, 2022 and 2021:
(Thousands) 2022 2021
Hedging relationship Line item
Foreign currency forward contracts Net sales $ ( 176 ) $ 123
Precious metal swaps Cost of sales ( 126 ) ( 193 )
Interest rate swap Interest expense - net ( 250 ) —
Copper swaps Cost of sales — ( 3,049 )
Total $ ( 552 ) $ ( 3,119 )
The derivative activity in the table above is reflected in cash flows from operating activities.
Note S — Contingencies and Commitments
Beryllium Cases
The Company is a defendant from time to time in proceedings in various state and federal courts brought by plaintiffs alleging that they have contracted, or have been placed at risk of contracting, beryllium sensitization or Chronic Beryllium Disease (CBD) or related ailments as a result of exposure to beryllium. Plaintiffs in beryllium cases seek recovery under theories of negligence and various other legal theories and seek compensatory and punitive damages, in many cases of an unspecified sum. Spouses, if any, often claim loss of consortium.
Employee cases, in which plaintiffs have a high burden of proof, have historically involved relatively small losses to the Company. Third-party plaintiffs (typically employees of customers) face a lower burden of proof than do the Company’s employees, but these cases have generally been covered by varying levels of insurance. Management has vigorously contested the beryllium cases brought against the Company.
Non-employee beryllium cases are covered by insurance, subject to certain limitations. The insurance covers defense costs and indemnity payments (resulting from settlements or court verdicts) and is subject to various levels of deductibles. Defense and indemnity costs were less than or equal to the deductible in both 2022 and 2021.
As of December 31, 2022, the Company was a defendant in one beryllium litigation cases, which was also outstanding as of December 31, 2021. The Company does not expect the resolution of this case to have a material impact on its consolidated financial statements. During 2022, one beryllium litigation case was resolved.
Although it is not possible to predict the outcome of any pending litigation, the Company provides for costs related to litigation matters when a loss is probable, and the amount is reasonably estimable. Litigation is subject to many uncertainties, and it is possible that some of the actions could be decided unfavorably in amounts exceeding the Company’s reserves. An unfavorable outcome or settlement of a beryllium case or adverse media coverage could encourage the commencement of additional similar litigation. The Company is unable to estimate its potential exposure to unasserted claims.
Based upon currently known facts and assuming collectability of insurance, the Company does not believe that resolution of the current or any potential future beryllium proceedings will have a material adverse effect on the financial condition or cash flow of the Company. However, the Company’s results of operations could be materially affected by unfavorable results in one or more cases.
Environmental Proceedings
The Company has an active program for environmental compliance that includes the identification of environmental projects and estimating the impact on the Company’s financial performance and available resources. Environmental expenditures that
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relate to current operations, such as wastewater treatment and control of airborne emissions, are either expensed or capitalized as appropriate. The Company records reserves for the probable costs for identified environmental remediation projects. The Company’s environmental engineers perform routine ongoing analyses of the remediation sites and will use outside consultants to assist in their analyses from time to time. Reserve accruals are based upon their analyses and are established based on the reasonably estimable loss or range of loss. The accruals are revised for the results of ongoing studies, changes in strategies, inflation, and for differences between actual and projected costs. The accruals may also be affected by rulings and negotiations with regulatory agencies. The timing of payments often lags the accrual, as environmental projects typically require a number of years to complete.
The environmental reserves recorded represent the Company's best estimate of what is reasonably possible and cover existing or currently foreseen projects based upon current facts and circumstances. For sites where the investigative work and work plan development are substantially complete, the Company does not believe that it is reasonably possible that the cost to resolve environmental matters will be materially different than what has been accrued. For sites that are in the preliminary stages of investigation, the ultimate loss contingencies cannot be reasonably determined at the present time. As facts and circumstances change, the ultimate cost may be revised, and the recording of additional costs may be material in the period in which the additional costs are accrued. The Company does not believe that the ultimate liability for environmental matters will have a material impact on its financial condition or liquidity due to the nature of known environmental matters and the extended period of time over which environmental remediation normally takes place.
The undiscounted reserve balance at the beginning of the year, the amounts expensed and paid, and the balance at December 31, 2022 and 2021 are as follows:
(Thousands) 2022 2021
Reserve balance at beginning of year $ 4,770 $ 5,476
Expensed 180 185
Paid ( 480 ) ( 891 )
Reserve balance at end of year $ 4,470 $ 4,770
Ending balance recorded in:
Other liabilities and accrued items $ 440 $ 539
Other long-term liabilities 4,030 4,231
The majority of expenses in both 2022 and 2021 was for various remediation projects at the Elmore, Ohio plant site.
Asset Retirement Obligations
The Company has asset retirement obligations related to its mine in Utah, as well as for certain leased facilities where the Company is contractually obligated to restore the facility back to its original condition at the end of the lease. The following represents a roll forward of the Company's asset retirement obligation liabilities for the years ended December 31, 2022 and 2021:
(Thousands) 2022 2021
Asset retirement obligation at beginning of period $ 2,231 $ 1,765
Accretion expense 198 134
Change in liability — 332
Asset retirement obligation at end of period $ 2,429 $ 2,231
These obligations are reflected in Other long-term liabilities on the Consolidated Balance Sheet.
Other
The Company is subject to various legal or other proceedings that relate to the ordinary course of its business. The Company believes that the resolution of these proceedings, individually or in the aggregate, will not have a material adverse impact upon the Company’s consolidated financial statements.
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On October 14, 2020, Garett Lucyk, et al. v. Materion Brush Inc., et. al. , case number 20CV0234, a wage and hour purported collective and class action, was filed in the Northern District of Ohio against the Company and its subsidiary, Materion Brush Inc. (collectively, the Company). Plaintiff, a former hourly production employee at the Company's Elmore, Ohio facility, alleges that he and other similarly situated employees are not paid for all time they spend donning and doffing personal protective equipment in violation of the Fair Labor Standards Act and Ohio law. Plaintiff filed a motion for conditional certification, which the Company opposed. On August 2, 2022, the Court conditionally certified a class of employees at the Company’s Elmore facility only and rejected certification of a class across the Company’s other facilities. In November 2022, the parties reached a settlement for an immaterial amount. The settlement is pending court approval.
At December 31, 2022, the Company had outstanding letters of credit totaling $ 46.5 million related to workers’ compensation, consigned precious metal guarantees, environmental remediation issues, and other matters. The majority of the Company's outstanding letters of credit expire in 2023 and are expected to be renewed.
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Item 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE
None.